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PowerCommand 2100 (PCC2100) Controller

The PowerCommand 2100 (PCC2100) is a generator-set controller. It is used on generator sets from Cummins/Onan, including the DFLB, DFLC, DFLE and GGHG.

8
Generator sets
Cummins/Onan
Brand
85–1500 kW
Power range
2
Fuel types

Generator sets using this controller

8

Also fitted to: Cummins/Onan GGHG/GGHH.

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
10Incorrect main fuel valve adjustment.Refer to Gaseous Fuel Adjustment (Type A or B) in Section 6.
101IDLE MODE — Warning; Engine continues to operate at reduced RPM.Indicates that the engine is operating in idle mode. When the set is operating in the RUN mode, grounding the engine idle input causes generator build-up to be inhibited and the engine to be governed at 800 RPM.When ground is removed from this input, the set returns to normal speed and voltage. When the engine idle function is enabled, the control automatically sets lower oil pressure warning and shutdown trip points to reflect the lower operating speed. When the engine idle function is removed and the set reverts to normal operating speed, the control automatically resets oil pressure warning and shutdown trip points to the normal settings.
102EMERGENCY STOP — Shutdown; Engine shuts down and will not crank.Indicates local or remote Emergency Stop.To reset the local Emergency Stop button: Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out; Move the Run/Off/Auto switch to Off; Press the Reset switch; Select Run or Auto, as required.
11Incorrect secondary regulator adjustment.Refer to Initial Secondary Regulator Adjustment in Section 6.
1122Rated/Idle Trans
1123A shutdown occurs immediately after moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1123Shutdown After BS
1123Shutdown After Battle Short — ShutdownMoving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time
1123Shutdown After Battle Short — displayed after the Battle Short feature is disabled following an overridden shutdown fault that occurred while in Battle Short mode
1124Delayed Shutdown
1124Delayed Shutdown — Warning
1131Battle Sh Active
1131Battle Sh Active — Warning
1131Battle Short Active — Warning status indicator lights and code 1131 is displayed
1131Battle Short mode is enabled.
121Speed Signal Lost
121Speed Signal Lost (Loss of Speed Sense) — Battle Short is suspended and a shutdown occurs immediately if this critical shutdown fault occurs
121Speed Signal Lost — Shutdown
1244Engine Normal Shutdown
1311Customer Input #1Optional customer-selected fault input (e.g., Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure)Program the fault function using service tool: enable/disable input (default: enable); status, warning or shutdown (default: #1−None); active closed or open (default: closed [ground]); change display name using up to 19 characters (default: #1−Customer Fault 1)
1311Customer Input #1 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using the InPower service tool), as follows: Enable/disable input (Default: enable); Status, Warning, or Shutdown (Default: #1-None, #2 and #3-Warning); Active closed or open (Default: closed [ground]); Change the display name using up to 19 characters (Default: #1- Customer Fault 1, #2-Ground Fault, #3-Low Fuel).
1311Customer Input #1 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: Enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #1−None); Active closed or open (Default: closed [ground]); Change display name using up to 19 characters (Default: #1− Customer Fault 1).
1312Customer Input #2Optional customer-selected fault input (e.g., Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure)Program the fault function using service tool: enable/disable input (default: enable); status, warning or shutdown (default: #2−Warning); active closed or open (default: closed [ground]); change display name using up to 19 characters (default: #2−Ground Fault)
1312Customer Input #2 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using the InPower service tool), as follows: Enable/disable input (Default: enable); Status, Warning, or Shutdown (Default: #1-None, #2 and #3-Warning); Active closed or open (Default: closed [ground]); Change the display name using up to 19 characters (Default: #1- Customer Fault 1, #2-Ground Fault, #3-Low Fuel).
1312Customer Input #2 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: Enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #2 thru #4−Warning); Active closed or open (Default: closed [ground]); Change display name using up to 19 characters (Default: #2−Ground Fault).
1313-1316Network Fault 1 through 4
1313-1316Network Fault 1 thru 4
1313-1316Network Fault 1 thru 4 — Shutdown/Warning/None
1317Customer Input #3Optional customer-selected fault input (e.g., Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure)Program the fault function using service tool: enable/disable input (default: enable); status, warning or shutdown (default: #3−Warning); active closed or open (default: closed [ground]); change display name using up to 19 characters (default: #3−Low Fuel)
1317Customer Input #3 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using the InPower service tool), as follows: Enable/disable input (Default: enable); Status, Warning, or Shutdown (Default: #1-None, #2 and #3-Warning); Active closed or open (Default: closed [ground]); Change the display name using up to 19 characters (Default: #1- Customer Fault 1, #2-Ground Fault, #3-Low Fuel).
1317Customer Input #3 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: Enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #2 thru #4−Warning); Active closed or open (Default: closed [ground]); Change display name using up to 19 characters (Default: #3−Low Fuel).
1318Customer Input #4
1318Customer Input #4 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using the InPower service tool), as follows: Enable/disable input (Default: enable); Status, Warning, or Shutdown (Default: #1-None, #2 and #3-Warning); Active closed or open (Default: closed [ground]); Change the display name using up to 19 characters (Default: #1- Customer Fault 1, #2-Ground Fault, #3-Low Fuel).
1318Customer Input #4 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: Enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #2 thru #4−Warning); Active closed or open (Default: closed [ground]); Change display name using up to 19 characters (Default: #4−Rupture Basin Fault).
1318Service EngineEmissions criteria might not be met due to one of the following: engine running in open loop; lean mixture; rich mixture; failed fuel system component
1334Crit Scaler OR
1334Crit Scaler Out Of Range — Shutdown
1335Noncrit Scaler OR
1335Noncrit Scaler Out Of Range — Warning
1337No Message
135Oil Pressure Sensor H
135Oil Pressure Sensor H — Warning
141Oil Pressure Sensor L
141Oil Pressure Sensor L — Warning
1416An overridden shutdown fault occurs, but the genset does not shut down.
1416Fail To Shutdown
1416Fail To Shutdown — WarningWith Battle Short mode enabled and an overridden shutdown fault occurs, the shutdown fault is announced but the genset does not shut downThe Fault Acknowledgement/Reset button will clear the fault message, but will remain in the Fault/History file with an asterisk sign (* equals active fault) as long as Battle Short mode is enabled.
1416Fail to Shutdown — displayed when Battle Short mode is enabled and an overridden shutdown fault occurs; shutdown lamp remains lit even though the set continues to runIf the fault is acknowledged, the fault message is cleared from the display but remains in the Fault History file as long as Battle Short mode is enabled
1416Failt to Shutdown
1417Power Down Error — Indicates that the control can not power down due to some unknown condition.Possible drain on batteryContact an authorized service center for service.
1417Power Down Error — WarningThe controller can not power down because of some unknown condition. Possible drain on battery.Contact an authorized service center for service.
1417Powr Down ErrorThe controller can not power down because of some unknown condition; possible drain on batteryContact an authorized service center for service
1417Pwr Down Error
143Pre-Low Oil PresEngine oil pressure has dropped to an unacceptable levelIf generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow code 415 procedure
143Pre-Low Oil Pres — WarningIndicates engine oil pressure has dropped below the warning trip point. If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow code 415 procedure.
1433Emergency StopLocal Emergency StopTo reset the local/remote Emergency Stop button: pull the button out; move the O/Manual/Auto switch to O; press the front panel Fault Acknowledge/Reset button; select Manual or Auto, as required
1433Emergency Stop — Indicates local Emergency Stop.To reset the local/remote Emergency Stop button: Pull the button out; Move the O/Manual/Auto switch to O; Press the front panel Fault Acknowledge/Reset button; Select Manual or Auto, as required.
1433Emergency Stop — ShutdownLocal Emergency StopTo reset the local/remote Emergency Stop button: Pull the button out. Move the O/Manual/Auto switch to O. Press the front panel Fault Acknowledge/Reset button. Return O/Manual/Auto switch to desired position.
1433Local Emergency Stop — Battle Short is suspended and a shutdown occurs immediately if this critical shutdown fault occurs
1434REMOTE E-STOP — Lamp: ShutdownIndicates remote Emergency Stop. See code 1433 to reset.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.