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DSE8610 Controller

The DSE8610 is a generator-set controller. It is used on generator sets from Generac, Himoinsa and Knox/Knoxgen, including the MCG1000MT2, HPCW-510 T5 and KDE-35P-60.

3
Generator sets
3
Brands
28–1000 kW
Power range
Diesel
Fuel

Specifications

Digital inputs11 configurable inputs, Contact between terminal and ground, Low level threshold 2.1V minimum, High level threshold 6.6V maximum, Maximum input voltage +50V DC with respect to plant supply negative, Minimum input voltage -24V DC with respect to plant supply negative, Contact wetting current 7mA typical, Open circuit voltage 12V typical
Analog inputsOil Pressure: Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied, Arrangement Differential resistance measurement input, Measurement current 15mA, Full scale 240, Over range / fail 270, Resolution 0.1 Bar (1-2 PSI), Accuracy ±2% of full scale resistance (±4.8) excluding transducer error, Max common mode voltage ±2V, Display range 13.7 bar (0-200
ProtectionsOverload Measurement: 3 x Nominal Range setting, Absolute maximum overload 50A for 1 second

Troubleshooting

8

Symptoms & remedies

Symptom
HIGH CURRENT WARNING ALARM
ELECTRICAL TRIPS
HIGH CURRENT SHUTDOWN / ELECTRICAL TRIP ALARM
SHORT CIRCUIT AND EARTH FAULT SHUTDOWN / ELECTRICAL TRIP ALARM
ROCOF / VECTOR SHIFT
2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT
2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT
2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Extracted directly from this controller's manual.

Generator sets using this controller

3

Used across brands: Generac, Himoinsa, Knox/Knoxgen

Troubleshooting

15

Symptoms & remedies

SymptomCauseRemedy
Electrical Shock When Frame Is TouchedStatic chargeGround unit frame at local reference ground.
Engine Cranks But Will Not StartRefer to engine manual or contact Generac Mobile Products Technical Service.
Engine OverheatsRefer to engine manual or contact Generac Mobile Products Technical Service.
Engine Starts But Will Not Run SmoothlyRefer to engine manual or contact Generac Mobile Products Technical Service.
Engine Will Not Crank (Electric Start)Refer to engine manual or contact Generac Mobile Products Technical Service.
High Coolant Temperature ShutdownLow coolant levelAdd coolant if needed. Allow engine to cool, then check coolant level in radiator. Restart engine and check coolant temperature (on controller). Stop engine immediately if coolant temperature is 210°F (99°C) or more.
High Output VoltageExcessive speedVerify engine RPM.; Check AVR adjustment.
Low Coolant Level ShutdownLow coolant levelAllow engine to cool, then check coolant level in radiator. Add coolant, if needed.
Low Fuel Level ShutdownLow fuel levelCheck fuel level in LCD window of controller.
Low Oil Pressure ShutdownLow oil levelCheck oil level on dipstick. Add oil, if needed.
Low Output VoltageIncorrect speedVerify engine RPM.; Check AVR adjustment.
Mechanical NoiseInternal failure of alternatorContact Generac Mobile Products Technical Service.
No Output VoltageCircuit breaker tripped or failedReset or replace circuit breaker.
Overcrank ShutdownFuel level lowCheck fuel level in tank.; Check fuel pump operation.; Check air filter for blockage.; Refer to engine operator’s manual for additional information.
Overspeed or Underspeed ShutdownFrequency setting incorrectDisconnect all loads and restart unit. Read frequency (Hz) in the LCD window on controller. Frequency should read 60 Hz.; If frequency is above 60 Hz, engine speed will need to be adjusted. Refer to the engine operator’s manual for throttle adjustment information.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.