HomeControllersADEC

ADEC Controller

The ADEC is a generator-set controller. It is used on generator sets from MTU, including the 10V1600 DS500, 12 V 4000 G23, 12 V 4000 G63 and 12V 4000 GX4.

13
Generator sets
MTU
Brand
500–2590 kW
Power range
Diesel
Fuel

Generator sets using this controller

13

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
003Fuel temperature too high.Contact Service.
004Fuel temperature too high; engine shutdown.Contact Service.
005Charge-air temperature too high.Reduce power, Check intercooler.
006Charge-air temperature too high; engine shutdown.Reduce power, Check intercooler.
009Coolant temperature in intercooler too high.Reduce power.
010Coolant temperature in intercooler too high; engine shutdown.Reduce power.
015Lube oil pressure too low.Contact Service.
016Lube oil pressure too low; engine shutdown.Check oil level, top up as necessary (> Page 169). Attempt to restart engine (-» Page 55).
019Exhaust gas temperature (A-side) too high.Check cabling (— Page 194), Contact Service.
020Exhaust gas temperature (A-side) too high; engine shutdown.Check cabling (— Page 194), Contact Service.
021Exhaust gas temperature (B-side) too high.Check cabling (— Page 194), Contact Service.
022Exhaust gas temperature (B-side) too high; engine shutdown.Check cabling (— Page 194), Contact Service.
023Coolant level too low.Check coolant level in expansion tank (— Page 176).
025Oil filter differential pressure too high.Replace oil filter (— Page 173).
026HI P-Diff Lube OilReplace oil filter (— Page 173).
027Leak-fuel level too high.Check fuel system, Contact Service.
029Idle speed of ETC 2 too high.Contact Service.
030Engine Speed reduced.Acknowledge alarm, Attempt to restart engine.
031Speed of primary turbocharger too high.Contact Service.
032SS ETC 1 overspeed1. Automatic power reduction by engine control system. 2. Check air filters (— Page 164).
033HI P-Diff-FuelReplace fuel filter (— Page 153).
034SS P-Diff-FuelReplace fuel filter (— Page 153).
036HI ETC 2 OverspeedReduce power. Contact Service.
037SS ETC 2 OverspeedReduce power. Contact Service.
038AL ETC Speed DeviationSynchronization fault between primary turbocharger and one of the secondary turbochargers.Reduce power. Contact Service.
039AL ETC 2 Cutin FailureReduce power. Contact Service.
044LO Coolant Level IntercoolerCheck coolant level (— Page 184).
051HI T-Lube OilReduce power.
052SS T-Lube OilReduce power. Check engine oil level (— Page 169).
057LOP-CoolantCheck coolant circuit.
058SS P-CoolantAutomatic engine shutdown. Check coolant level (— Page 176).
059SS T-Coolant L3Allow engine to cool down; Check coolant cooler, clean if necessary. Contact Service.
060SS T-Coolant L4Allow engine to cool down; Check coolant cooler, clean if necessary. Contact Service.
063HI P-CrankcaseReduce power. Replace oil separator element (— Page 138).
064SS P-CrankcaseReplace oil separator element (— Page 138). Contact Service.
065LO P-FuelCheck fuel lines for leaks. Clean fuei prefilter (— Page 154). Flush fuel prefilter (+ Page 158). Replace filter element of fuel prefilter (> Page 160). Replace fuel filter (— Page 153).
066SS P-FuelCheck fuel lines for leaks. Clean fuel prefilter (— Page 154). Flush fuel prefilter (—+ Page 158). Replace filter element of fuel prefilter (— Page 160). Replace fuel filter (=> Page 153).
067Hi T-CoolantReduce power.
068SS T-CoolantAllow engine to cool down; Check coolant cooler, clean if necessary. Restart engine (— Page 59) Contact Service.
081AL Rail LeakageContact Service.
082HI P-Fuel (Common Rail)Contact Service.
083LO P-Fuel (Common Rail)Contact Service.
085HI T-RecirculationReduce power.
086HI T-RecirculationReduce power.
089SS Engine Speed too LowCheck for additional messages.
090SS Starter Speed Not ReachedContact Service.
091SS Release Speed Not ReachedContact Service.
092SS Starter Speed Not ReachedContact Service.
093SS T-PreheatCheck preheater.
094LO T-PreheatCheck preheater.
095AL Prelubrication FaultCheck oil priming system.
101Lube-oil temperature before engine, shutdown
102AL Consumption Meter FaultyContact Service.
104AL Eng Hours Counter Defect
33Fuel filter differential pressure too high.Replace fuel filter (— Page 153).
401Lube oil pressure before engine, shutdown
442 - AL L2 P-Aux 1Pressure signal of Aux 1 has exceeded / not attained limit value 2, depending on configuration.Sensor defect of injector power stage; internal fault of engine governor.Replace ECU.
445Ambient air pressure sensor faulty.Replace ECU.
448Charge-air pressure too high.Contact Service.
450Input signal for idle/end torque faulty; short circuit or wire break.Check signal transmitter and cabling, replace as necessary. Error cleared after restarting the engine.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.