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High fuel consumption

Why generators show "high fuel consumption": 114 documented causes and brand-specific fixes, compiled across 14 manufacturers.

Improper type of fuel

5 brands
  • Atlas Copco: Use proper type of fuel
  • Ingersoll Rand: Use proper type of fuel
  • John Deere: Use proper fuel; Use proper type of fuel
  • Kohler: Use proper fuel
  • Northern Lights: Use correct fuel for temperature; Use correct fuel for temperature.

Engine overloaded

5 brands
  • Atlas Copco: Reduce load
  • Ingersoll Rand: Reduce load
  • John Deere: Reduce load; Reduce load.
  • Kohler: Reduce load
  • Northern Lights: Reduce load.; Reduce the electrical load

Improper valve clearance

5 brands
  • Atlas Copco: See your authorized servicing dealer or engine distributor
  • Ingersoll Rand: See your authorized servicing dealer or engine distributor
  • John Deere: See your authorized servicing dealer or engine distributor; See your authorized servicing dealer or engine distributor.
  • Kohler: See Authorized Service Dealer/Distributor
  • Northern Lights: See your dealer; See your dealer.

Clogged or dirty air cleaner

4 brands
  • Atlas Copco: Service air cleaner
  • Ingersoll Rand: Service air cleaner
  • John Deere: Service air cleaner; Service air cleaner.
  • Northern Lights: Service air cleaner; Service air cleaner.

Injection nozzles dirty

4 brands
  • Atlas Copco: See your authorized servicing dealer or engine distributor
  • Ingersoll Rand: See your authorized servicing dealer or engine distributor
  • John Deere: See your authorized servicing dealer or engine distributor; See your authorized servicing dealer or engine distributor.
  • Northern Lights: See your dealer; See your dealer.

Engine overload

4 brands
  • Detroit Diesel: Reduce the electrical load. See the generator set spec sheet for wattage specifications.
  • Kohler: Reduce the electrical load. See the generator set installation manual for wattage specifications.; Reduce the electrical load. See the generator set spec sheet for wattage specifications.
  • Northern Lights: Reduce load.
  • Spectrum: Reduce the electrical load. See the generator set spec sheet for wattage specifications.

Defective turbocharger

4 brands
  • Atlas Copco: See your authorized servicing dealer or engine distributor
  • Ingersoll Rand: See your authorized servicing dealer or engine distributor
  • John Deere: See your authorized servicing dealer or engine distributor; See your authorized servicing dealer or engine distributor.
  • Northern Lights: See your local dealer.

Low engine temperature

4 brands
  • Atlas Copco: Check thermostat
  • Ingersoll Rand: Check thermostat
  • John Deere: Check thermostat; Check thermostat.
  • Kohler: Check thermostat

Compression weak

3 brands
  • Detroit Diesel: Check the compression.
  • Kohler: Check the compression.
  • Spectrum: Check the compression.

Valve clearance incorrect

3 brands
  • Detroit Diesel: Adjust the valves.
  • Kohler: Adjust the valves.
  • Spectrum: Adjust the valves.

Ignition system inoperative (gas/gasoline only)

3 brands
  • Detroit Diesel: Check the ignition system (spark plugs, spark plug wires, etc.).
  • Kohler: Check the ignition system (ignition module, spark plugs, spark plug wires, etc.).; Check the ignition system (spark plugs, spark plug wires, etc.).
  • Spectrum: Check the ignition system (spark plugs, spark plug wires, etc.).

Fuel filter restriction

3 brands
  • Detroit Diesel: Clean or replace the fuel filter.
  • Kohler: Clean or replace the fuel filter.; Replace the fuel filter.
  • Spectrum: Clean or replace the fuel filter.

Oil level low

3 brands
  • Detroit Diesel: Restore the oil level. Inspect the generator set for oil leaks.
  • Kohler: Restore the oil level. Inspect the generator set for oil leaks.
  • Spectrum: Restore the oil level. Inspect the generator set for oil leaks.

Crankcase oil type incorrect for ambient temperature

3 brands
  • Detroit Diesel: Change the oil. Use oil with a viscosity suitable for the operating climate.
  • Kohler: Change the oil. Use oil with a viscosity suitable for the operating climate.
  • Spectrum: Change the oil. Use oil with a viscosity suitable for the operating climate.

Engine out of time

3 brands
  • Atlas Copco: See your authorized servicing dealer or engine distributor
  • Ingersoll Rand: See your authorized servicing dealer or engine distributor
  • John Deere: See your authorized servicing dealer or engine distributor; See your authorized servicing dealer or engine distributor.

Common questions

What causes high fuel consumption?

Common causes, most-reported first: Improper type of fuel; Engine overloaded; Improper valve clearance; Clogged or dirty air cleaner; Injection nozzles dirty; Engine overload.