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Caterpillar SR4B Troubleshooting

Caterpillar SR4B troubleshooting: 4 fault codes and 11 symptom-cause-remedy entries from the manufacturer's own service documentation.

Caterpillar SR4B — full specs, parts & maintenance.

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Troubleshooting

15

Fault codes

CodeMeaning
g00604607The fault alarm indicator (3) flashes when the GSC detects an alarm fault.
2301A ControlWhen the engine oil pressure is increased beyond the low oil pressure setpoint, the GSC will inform the governor that the engine speed should be increased from IDLE to RATED rpm.
21Fault shutdown
22Fault alarm

Symptoms & remedies

SymptomCauseRemedy
Low Oil Pressure — The engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSC; the low oil pressure indicator FLASHES, and the engine is shut down; the engine is not allowed to start until the fault is correctedThe engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
Emergency Stop — The operator presses the emergency stop push button (ESPB) on the front panel; the emergency stop indicator FLASHES and the engine is shut down; the engine is not allowed to start until the condition is correctedThe operator presses the emergency stop push button (ESPB) on the front panelCorrect the condition; the engine is not allowed to start until the condition is corrected
High Water Temperature — The engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSC; the high water temperature indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is correctedThe engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
Engine Overspeed — The engine speed exceeds the setpoint for engine overspeed that is programmed into the GSC; the engine overspeed indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is correctedThe engine speed exceeds the setpoint for engine overspeed that is programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
Low Coolant Level — The engine coolant level drops below the probe of the coolant loss sensor; the engine coolant level indicator FLASHES; the engine is shut down; the engine is not allowed to start until the fault is correctedThe engine coolant level drops below the probe of the coolant loss sensorCorrect the fault; the engine is not allowed to start until the fault is corrected
Overcrank — The engine does not start within the setpoint for total cycle crank time that is programmed into the GSC; the overcrank indicator FLASHES; the engine is not allowed to start until the fault is correctedThe engine does not start within the setpoint for total cycle crank time that is programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
Low Oil Pressure (GSC+) — The engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSC+; the low oil pressure indicator FLASHES, and the engine is shut down; the engine is not allowed to start until the fault is correctedThe engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSC+Correct the fault; the engine is not allowed to start until the fault is corrected
Emergency Stop (GSC+) — The operator presses the emergency stop push button (ESPB) on the front panel; the emergency stop indicator FLASHES and the engine is shut down; the engine is not allowed to start until the condition is correctedThe operator presses the emergency stop push button (ESPB) on the front panelCorrect the condition; the engine is not allowed to start until the condition is corrected
High Water Temperature (GSC+) — The engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSC+; the high water temperature indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is correctedThe engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSC+Correct the fault; the engine is not allowed to start until the fault is corrected
Engine Overspeed (GSC+) — The engine speed exceeds the setpoint for engine overspeed that is programmed into the GSC+; the engine overspeed indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is correctedThe engine speed exceeds the setpoint for engine overspeed that is programmed into the GSC+Correct the fault; the engine is not allowed to start until the fault is corrected
Overcrank (GSC+) — The engine does not start within the setpoint for total cycle crank time that is programmed into the GSC+; the overcrank indicator FLASHES; the engine is not allowed to start until the fault is correctedThe engine does not start within the setpoint for total cycle crank time that is programmed into the GSC+Correct the fault; the engine is not allowed to start until the fault is corrected

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Caterpillar SR4B: Low Oil Pressure — The engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSC; the low oil pressure indicator FLASHES, and the engine is shut down; the engine is not allowed to start until the fault is corrected — what causes it?

Documented causes: The engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSC. See the table for the matching fixes.

Caterpillar SR4B: Emergency Stop — The operator presses the emergency stop push button (ESPB) on the front panel; the emergency stop indicator FLASHES and the engine is shut down; the engine is not allowed to start until the condition is corrected — what causes it?

Documented causes: The operator presses the emergency stop push button (ESPB) on the front panel. See the table for the matching fixes.

Caterpillar SR4B: High Water Temperature — The engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSC; the high water temperature indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is corrected — what causes it?

Documented causes: The engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSC. See the table for the matching fixes.