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MTU — Crankcase breather – Oil separator replacement, diaphragm check

Maintenance · Crankcase ventilation

From a MTU operator's manual covering: 20 V 4000 G23, 20 V 4000 G43, 20 V 4000 G63, 20 V 4000 G83, 20V 4000 G63L, 20V 4000 G83L. Check it applies to your exact model before use.

Applies to: MTU 20 V 4000 G83, MTU 20 V 4000 G23 engine, MTU 20 V 4000 G43 engine, MTU 20 V 4000 G63 engine, MTU 20V 4000 G63L engine, MTU 20V 4000 G83 engine, MTU 20V 4000 G83L engine

Before you start

  • Hot oil: wear protective clothing, gloves, goggles; avoid skin contact and inhalation.

Procedure

  1. Remove cover with O-ring.
  2. Remove filter element from housing.
  3. Insert new filter element in housing.
  4. Fit cover with new O-ring.
  5. Tighten cover screws to 10 Nm -2 Nm.
  6. For diaphragm: remove cover, take off spring, seal and diaphragm.
  7. Check diaphragm for damage, fit new if damaged.
  8. Mount diaphragm, install new seal and spring with cover.
  9. Tighten cover screws to 10 Nm -2 Nm.

Tools required

  • Torque wrench 6-50 Nm F30027336 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cover screws 10 Nm -2 Nm

Source: MTU operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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