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Kohler — Photo Transistor Board Test

Testing & diagnosis

From a Kohler service manual covering: CSG-649, Cummins 4B, Cummins 6B, Ford CSG-649, Ford LSG-423, Ford LSG-875, LSG-423, lsg-875. Check it applies to your exact model before use.

Applies to: Ford CSG-649, Cummins/Onan LSG-423, Cummins/Onan lsg-875

Before you start

  • Make sure leads C and E are connected to the correct terminals. Reversal or grounding of C (red) lead will turn the FR Activator full on, resulting in ceiling output voltage.

Procedure

  1. Disconnect battery, negative lead first.
  2. Disconnect leads E and C from FR Activator.
  3. Connect red and black photo transistor leads to ohmmeter (+) and (-); cover the phototransistor; meter should read 300K ohms or higher.
  4. Shine a bright flashlight on photo transistor board; meter should read 5K ohms or lower.
  5. If ohmmeter does not respond, reverse ohmmeter leads and repeat check.
  6. If ohmmeter still does not respond, replace phototransistor board and harness assembly.
  7. Reconnect C (red) and E (black) leads to C and E terminals of FR Activator.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 300K ohms or higher (covered)
  • 5K ohms or lower (lit)

Full service-parts list: Ford CSG-649 →, Cummins/Onan lsg-875 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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