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Kohler — High and Low Battery Voltage Indicator Adjustment

Adjustments · Microcomputer Controller Board

From a Kohler service manual covering: CSG-649, Cummins 4B, Cummins 6B, Ford CSG-649, Ford LSG-423, Ford LSG-875, LSG-423, lsg-875. Check it applies to your exact model before use.

Applies to: Ford CSG-649, Cummins/Onan LSG-423, Cummins/Onan lsg-875

Procedure

  1. Move Generator Master Switch to AUTO position. SYSTEM READY lamp should go on.
  2. Rotate potentiometers R42 (High Batt. Volts) and R25 (Low Batt. Volts) fully counterclockwise.
  3. Set DC power supply at 10 volts (20 volts for 24-volt units). Slowly rotate pot R25 clockwise until BAT. LOW VOLTS lamp lights.
  4. Set DC power supply at 15 volts (30 volts for 24-volt units). Slowly rotate pot R42 clockwise until BAT. HIGH VOLTS lamp lights.
  5. Set DC power supply between 10 to 15 volts (20 to 30 volts for 24-volt units). SYSTEM READY lamp should be on.
  6. Seal pots after settings have been established.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 10 V low (12 V systems)
  • 20 V low (24 V systems)
  • 15 V high (12 V systems)
  • 30 V high (24 V systems)

Full service-parts list: Ford CSG-649 →, Cummins/Onan lsg-875 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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