Kohler — FR Activator Replacement
Repair & overhaul
From a Kohler service manual covering: CSG-649, Cummins 4B, Cummins 6B, Ford CSG-649, Ford LSG-423, Ford LSG-875, LSG-423, lsg-875. Check it applies to your exact model before use.
Applies to: Ford CSG-649, Cummins/Onan LSG-423, Cummins/Onan lsg-875
Before you start
- Do not reverse leads E and C. Ceiling voltage will result, causing equipment damage and possible personal injury.
- Overtightening FR Activator screws can cause activator failure.
- Do not bend C and E terminals on FR Activator.
Procedure
- Apply a thin coating of thermal compound to back of activator before mounting.
- Using new washers, install washers so the convex side is against socket cap screwhead.
- Tighten FR Activator mounting screws to 20-26 in. lbs. (2.8-2.8 Nm) or only as necessary to compress washers.
- Connect leads to FR Activator; tighten A and F terminal screws to 20-25 in. lbs. (2.3-2.8 Nm).
- Secure leads with tie cable; leads rotate with rotor shaft and must be secured.
Specs & values
- 20-26 in. lbs. (2.8-2.8 Nm)
- 20-25 FridayParts $42.95 in. lbs. (2.3-2.8 Nm)
Full service-parts list: Ford CSG-649 →, Cummins/Onan lsg-875 →
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.