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Katolight — Testing Thermostats Opening Temperature

Testing & diagnosis

From a Katolight manual covering: 10.5 L, 12.5, D415FGJ4, D415FJJ4, D415FNJ4, D415FPJ4, D415FRJ4, D41S5FRJ4, KDGC-2001, KDGC-500, PowerTECH 10.5/12.5 L, UN-1GNOVOS. Check it applies to your exact model before use.

Applies to: Katolight D415FGJ4, Katolight D415FJJ4, Katolight D415FNJ4, Katolight D415FPJ4, Katolight D415FRJ4, Katolight D41S5FRJ4, John Deere 6125 HF 070 engine, John Deere 6125HF070 engine, Katolight 6125HF070 engine

Before you start

  • Do not allow thermostat or thermometer to rest against side or bottom of container

Procedure

  1. Remove radiator cap and partially drain cooling system.
  2. Remove four cap screws and thermostat cover.
  3. Remove gasket and both thermostats.
  4. Inspect thermostats for corrosion or damage.
  5. Suspend thermostat and thermometer in water and heat.
  6. Stir water, observe opening action against specification.
  7. Observe closing action as it cools; replace as matched set.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Initial opening 80-84 C (175-182 F)
  • Full open 94 C (202 F)

Full service-parts list: Katolight D415FGJ4 →, Katolight D415FJJ4 →, Katolight D415FNJ4 →, Katolight D415FPJ4 →, Katolight D415FRJ4 →, Katolight D41S5FRJ4 →, John Deere 6125 HF 070 engine →, John Deere 6125HF070 engine →

Source: Katolight manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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