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Katolight — Replacing Fan/Alternator V-Belts

Maintenance · Fan and alternator belt drive

From a Katolight manual covering: 10.5 L, 12.5, D415FGJ4, D415FJJ4, D415FNJ4, D415FPJ4, D415FRJ4, D41S5FRJ4, KDGC-2001, KDGC-500, PowerTECH 10.5/12.5 L, UN-1GNOVOS. Check it applies to your exact model before use.

Applies to: Katolight D415FGJ4, Katolight D415FJJ4, Katolight D415FNJ4, Katolight D415FPJ4, Katolight D415FRJ4, Katolight D41S5FRJ4, John Deere 6125 HF 070 engine, John Deere 6125HF070 engine, Katolight 6125HF070 engine

Procedure

  1. Release tension on lower belt with breaker bar in tensioner.
  2. Remove V-belt from pulleys and discard.
  3. Install new belt correctly seated in all pulley grooves.
  4. Release tensioner to apply tension; remove ratchet.
  5. Lower V-belt must be removed before upper V-belt.
  6. Check belt alignment; start engine and visually recheck.

Tools required

  • 3/4-in. breaker bar (lower) Amazon
  • 1/2-in. breaker bar (upper) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Always replace belts as a matched set
  • Upper spring tension 18-23 Amazon eBay Nm; lower 81-99 Nm

Full service-parts list: Katolight D415FGJ4 →, Katolight D415FJJ4 →, Katolight D415FNJ4 →, Katolight D415FPJ4 →, Katolight D415FRJ4 →, Katolight D41S5FRJ4 →, John Deere 6125 HF 070 engine →, John Deere 6125HF070 engine →

Source: Katolight manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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