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Generac — Testing the Stepper Motor

Testing & diagnosis

From a Generac service manual covering: GN-190, GN-220, NP-30G, NP-40G. Check it applies to your exact model before use.

Applies to: Generac NP-30G, Generac GN-190 / GN-220 engine, Generac GN-220 engine

Procedure

  1. Unplug the Stepper Motor connector from its receptacle on the CCG circuit board.
  2. Set a VOM to its Rx1 scale and zero the meter.
  3. Connect one probe to the connector pin for the RED wire and the other probe to the ORANGE, YELLOW, BROWN and BLACK pins in turn; each should read 19-21 ohms.
  4. To test for a shorted condition, set the VOM to Rx10,000 or Rx1K and zero the meter.
  5. Connect one probe to the RED wire connector pin and the other to the Stepper Motor case; meter should read infinity.
  6. Replace the Stepper Motor if it fails any part of the test.

Tools required

  • VOM (volt-ohm-milliammeter) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Full service-parts list: Generac NP-30G →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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