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Generac NP-30G / NP-40G — Valve Components Removal

Repair & overhaul · Valve Train

For the Generac NP-30G / NP-40G, from the Generac service manual.

Applies to: Generac NP-30G, Generac GN-190 / GN-220 engine, Generac GN-190 or GN-220 (see NOTE 2) engine, Generac GN-220 engine

Before you start

  • ALWAYS WEAR SAFETY GLASSES WHEN REMOVING THE VALVE SPRINGS.
  • Replace the head gasket every time the head is removed.
  • Replace the rocker arm cover gasket each time the cover is removed.

Procedure

  1. Remove four M6-1.00 x 12mm screws and lockwashers; remove rocker arm cover and gasket.
  2. Loosen rocker arm jam nuts and pivot ball studs; remove studs, rocker arms, jam nuts and push rod guide plate.
  3. Remove the push rods.
  4. Remove the cylinder head bolts, then cylinder head and head gasket.
  5. Hold valve, compress spring and slide valve spring retainer to release spring; remove retainer, spring and washer.
  6. Remove intake and exhaust valves.
  7. Clean all parts and remove carbon from valve heads and stems.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Generac NP-30G →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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