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Fischer Panda — Replacing the Injection Nozzles

Repair & overhaul

From a Fischer Panda owner's manual covering: PMGi 10000, PMGi 8000, Panda 10000, Panda 10000i PMS, Panda 8000, Panda 8000i PMS, Panda 8000i PMS generator, Panda iControl2. Check it applies to your exact model before use.

Applies to: Fischer Panda Panda 10000i PMS, Fischer Panda Panda 8000i PMS generator

Before you start

  • Ensure generator cannot start; remove battery main switch

Procedure

  1. Remove cable ties from injection lines.
  2. Loosen pipe clamps with PH2 Phillips screwdriver.
  3. Loosen union nut on injection lines with 17 mm wrench.
  4. Dismount return line with 17 mm wrench.
  5. Remove nozzle holder assembly with 21 mm wrench.
  6. Remove copper seal and heat shield.
  7. Disconnect connector from glow plugs; remove glow plugs.
  8. Replace copper seal and heat shield with new parts during assembly.
  9. Blast dust out of lines with compressed air before reassembly.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Injection line union nut: 24.5 to 34.3 Nm
  • Fixing nut for overflow oil line: 19.6 to 24.5 Nm
  • Nozzle holder assembly: 49.0 to 68.6 Nm
  • Glow plug: 7.8 to 14.7 Nm

Full service-parts list: Fischer Panda Panda 10000i PMS →, Fischer Panda Panda 8000i PMS generator →

Source: Fischer Panda owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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