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Cummins/Onan — Verify Overspeed Fault Detection

Testing & diagnosis · Governor / overspeed control

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan GGHE, Cummins/Onan GGHF, Cummins/Onan GGHG, Cummins/Onan GGHH

Procedure

  1. For Type A sets, move the throttle lever/linkage to increase RPM to the overspeed shutdown range.
  2. For Type B sets, remove the two screws securing the throttle body cover and remove cover.
  3. Use special tool P/N 420-0604 to turn the end of the throttle shaft.
  4. With genset operating at no load, slowly rotate the shaft clockwise until RPM reaches the overspeed limit and shuts down.
  5. Replace the throttle body cover after completing the test.

Tools required

  • special tool P/N 420-0604 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Type A overspeed shutdown: 2250 ± 30 RPM
  • Type B overspeed shutdown: 2400 ± 30 RPM

Full service-parts list: Cummins/Onan GGHE →, Cummins/Onan GGHF →, Cummins/Onan GGHG →, Cummins/Onan GGHH →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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