Cummins/Onan — Test Procedure
Testing & diagnosis · EC-30 installation
From a Cummins/Onan service manual — check it applies to your exact model before use.
Applies to: Cummins/Onan HDKA, Cummins/Onan HDKB, Cummins/Onan HDKC
Before you start
- Disable AGS by disconnecting battery or genset remote harness before servicing.
Procedure
- Reconnect the genset negative (-) battery cable.
- Insert the fuse in the fuse holders for Wire #7 8-35VDC Power, Wire #8 House Battery Sense, and Wire #9 Engine Battery Sense.
- Refer to the Setting Up section and select the genset type.
- Set the hour-meter if the EC-30 is installed on an existing genset; skip this step on a new genset.
- Start and stop the genset using the Stop/Start switch located at the genset to confirm genset operation.
- Start the genset at the EC-30 and check the Start/Stop indicator light flashes while cranking (units with diagnostics only).
- Confirm the genset starts and continues to run, and that the Start/Stop indicator light remains illuminated while running.
- Scroll to the Hour Meter display and confirm it is operating.
- Scroll to the Volt Meter display and confirm it is operating.
- Stop the genset at the controller and check that the genset stops, the indicator light turns off, and the Hour Meter stops.
- Use the TEST SYSTEM displays to sequentially test all inputs and outputs.
- Set the clock to the current local time.
Specs & values
- 5A inline fuses for Wire #7, Wire #8 and Wire #9
Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKB →, Cummins/Onan HDKC →
Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.