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Cummins/Onan — Spark Arrestor Service

Maintenance

From a Cummins/Onan owner's manual covering: Onan P4500iDF, P4500iDF, P4500iDF Inverter. Check it applies to your exact model before use.

Applies to: Cummins/Onan P4500iDF, Cummins/Onan P4500iDF Inverter

Before you start

  • The spark arrestor must be free of breaks and tears. Replace if damaged.

Procedure

  1. Place the generator on a level surface and allow the muffler to cool.
  2. Remove the cover screws and the muffler cover.
  3. Use a screwdriver to remove the spark arrestor.
  4. Carefully remove carbon deposits from the spark arrestor screen with a wire brush.
  5. Reinstall the spark arrestor and muffler cover.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Check and clean spark arrestor after every 100 hours or six months

Full service-parts list: Cummins/Onan P4500iDF →, Cummins/Onan P4500iDF Inverter →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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