HomeCummins/OnanCummins/Onan P4500iDF

Cummins/Onan P4500iDF Generator Set

The Cummins/Onan P4500iDF is a 3.7 kW (4.5 kVA) gasoline/LPG standby generator set powered by a Cummins/Onan Onan engine. It is available at 120 V, single-phase and 60 Hz. It holds about 0.6 L (0.2 gal) of oil, with a maximum ambient rating of 40 °C. The set measures 648×460×520 mm (25.5×18.1×20.5 in), weighs about 47.6 kg (105 lb) and produces 52 dBA. An integrated tank holds 12.8 L (3.4 gal), roughly 25 hours of runtime.

3 kW
Standby
0.42 L
Displacement
0.6 L
Oil capacity
5
Document types

How to read your Cummins/Onan serial & model number →

Specifications

Fuelgasoline/LPG
Frequency60.0 Hz
Standby power3 kW
Standby kVA4
Prime power3 kW
EmissionsEPA
ControllerInverter
Oil capacity0.6 L
AlternatorPermanent magnet
Voltage options120 V
Phasesingle
Circuit breaker30 A
Max ambient40 °C
Dimensions (L×W×H)648×460×520 mm
Dry weight47 kg
Sound level52.0 dBA
Fuel tank12.8 L
Tank runtime[{'rating': 'Gasoline', 'load_pct': 25, 'lph': None, 'gph': 4.6}, {'rating': 'Propane', 'load_pct': 25, 'lph': None, 'gph': 15}] hr

Engine

Cummins/Onan Onan
Oil capacity1.1 L
Displacement0.42 L
AspirationOHV 4-stroke
Rated speed3600 rpm

Maintenance & consumables

for the Cummins/Onan Onan
ItemSpecCapacityPart #Interval
OilSAE 10W3025 hr

Common questions

What is the power rating of the Cummins/Onan P4500iDF?

The Cummins/Onan P4500iDF is rated 3 kW standby (4.5 kVA).

What engine does the Cummins/Onan P4500iDF use?

The Cummins/Onan P4500iDF is powered by the Cummins/Onan Onan engine.

What fuel does the Cummins/Onan P4500iDF use?

The Cummins/Onan P4500iDF runs on gasoline/LPG.

What is the oil capacity of the Cummins/Onan P4500iDF?

The Cummins/Onan Onan engine in the Cummins/Onan P4500iDF has an oil capacity of 1.1 liters.

What alternator does the Cummins/Onan P4500iDF use?

The Cummins/Onan P4500iDF uses a Permanent magnet alternator.

Troubleshooting

16

Symptoms & remedies

SymptomCauseRemedy
Engine will not startBattery switch in the OFF position.Turn battery switch to the ON position.
Engine starts, then shuts downOut of fuel.Refuel.
Engine lacks powerAir filter restricted.Clean or replace air filter.
Engine runs rough or bogs when load appliedDirty air filter.Clean the air filter.
No power at AC receptaclesOUTPUT READY LED is OFF and OVERLOAD LED is ON.Check AC load. Stop and restart engine.
Engine stops cranking-and fault lamp lights, after cranking approximately 75 seconds.See engine service manual for troubleshooting fuel system. After correcting problem, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset, then back to the required running position.
Fault lamp lights immediately after engine starts.Check for: Overspeed condition as engine starts.
Fault lamp lights and engine shuts down after running for a period.Check the following: a. Oil level. Engine will shut down if sensor is closed. b. Check engine manual for troubleshooting oil system. c. High engine temperature. Check coolant level; check water flow (city water cooled systems); check radiator for free air flow, and fan belts for tightness. See engine manual for troubleshooting cooling system. d. Check for faulty oil pressure sensor or faulty high engine temperature sensor.
Engine runs, shuts down and cranks for 75-seconds. Cranking cycle stops; fault lamp lights.Check fuel supply.
Fault lamp lights, no fault exists.To check a no-fault condition, disconnect leads from TB11 terminals 29, 30 and 31. If fault lamp lights with leads disconnected, replace engine monitor board. Reconnect leads.
Overcrank fault lamp lights and engine stops cranking after approximately 75-seconds.See engine service manual for troubleshooting fuel system. After correcting fault, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset position, depressing Reset button, then to the required running position.
Engine runs, shuts down, cranks for 75-seconds, cranking cycle stops, overcrank light ON.Check fuel supply.
*Low oil pressure shutdown.Check— a. Oil level. Replenish if necessary. b. Sensor. Faulty sensor will shut down engine. c. Refer to engine service manual for troubleshooting guide for oil system.
*High engine temperature shutdown.Check— a. Coolant level. Replenish if necessary. b. City water cooled sets. Check water flow, valves, etc. c. Check sensor; check thermostat. d. Radiator model, check fan belts, radiator for obstructions, etc.
Overspeed shutdown.Check governor and throttle linkages for freedom of movement. Check overspeed switch.
Overspeed light on, no shutdown.Disconnect wire at TB11-29. Light on after reset; replace engine monitor board.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

19
Part #DescriptionQtySystem
A058U901P9500DF EFI Maintenance KitMaintenance kit PartsGeek
A058U956P4500i / P4500iDF Maintenance KitMaintenance kit PartsGeek
A058U958P4500i/P4500iDF Key FobKey fob PartsGeek
A058U960P4500i / P4500iDF Air Filter ElementAir filter element PartsGeek
A058U972P9500DF Maintenance KitMaintenance kit PartsGeek
A058V024P4500i/DF Carburetor KitCarburetor kit PartsGeek
A058V025Bougie d'allumageSpark plug Amazon eBay PartsGeek
A058V084P9500DF Carburetor KitCarburetor kit PartsGeek
A064D487Air filter1Air filter Amazon eBay PartsGeek
A064D660Spark Plug (F7TC)Spark plug Amazon eBay PartsGeek
A064N119Battery, 9 AH1Battery Amazon eBay PartsGeek
A064N124Fuel filter1Fuel filter Amazon eBay PartsGeek
A065E117P9500DF Air Filter ElementAir filter element PartsGeek
A073Z778P4500iDF/P5000iDF EFI High Altitude Propane Regulator KitRegulator kit PartsGeek
0500-3298OUTLINE DRAWINGService part / kit PartsGeek
0611-1268-2RECONNECTION DIAGRAMSService part / kit PartsGeek
A058V085PROPANE REGULATOR KIT FOR 420CC GASOLINE GENERATORService part / kit PartsGeek
A064D593Oil drain plug crush washer1Service part / kit Amazon eBay PartsGeek
A065P007PROPANE REGULATOR KIT FOR 420CC GASOLINE GENERATORService part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Gasoline25%4.6
Propane25%15.0
Prime
Prime25%
Standby25%
Standby100%

Available documents

Spec sheet — 0072134 (Cummins/Onan)Spec sheet — 0077419Operator's manual — 976-0306 Onan DEH Operator's and Parts Manual (5-1977) (Cummins/Onan)Operator's manual — A072A754 I1 202204 (Cummins/Onan)Reference — 0059502Owner's manual — p4500idf-owners-manual (Cummins/Onan)Parts manual — 0061221