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Cummins/Onan — Replacing Spark Plugs

Maintenance · Ignition

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB, Cummins/Onan HGJAC, Cummins/Onan HGJAD, Cummins/Onan HGJAE, Cummins/Onan HGJAF

Procedure

  1. Thread spark plug in by hand until it seats.
  2. Torque to 13 Nm (10 lb-ft) if new.
  3. Torque to 24 Nm (18 lb-ft) if being reused.
  4. Check and reset gap to 0.025 inch (0.6 mm).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Spark plug torque 10 lb-ft (13 Nm) new
  • Spark plug torque 18 lb-ft (24 Nm) reused
  • Gap 0.025 in (0.6 mm)

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →, Cummins/Onan HGJAC →, Cummins/Onan HGJAD →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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