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Cummins/Onan — Magnetic Speed Pickup Unit (MPU) Installation

Adjustments · MPU / flywheel ring gear

From a Cummins/Onan service manual covering: QSX15, QSX15-G8, QSX15-G9. Check it applies to your exact model before use.

Applies to: Cummins/Onan DFE, Cummins/Onan DFEJ, Cummins/Onan DFEK, Cummins/Onan QSx15, Cummins/Onan QSX15-G9 engine

Before you start

  • Do not use fan blade to bar over the engine; that can damage blades and cause property damage and personal injury.

Procedure

  1. Measure the resistance of the MPU; replace if not between 1,000 ohms and 1,050 ohms.
  2. With the MPU removed, bar the engine until a flywheel gear tooth lines up in the center of the mounting hole.
  3. Thread the sensor in gently by hand until it just touches the gear tooth.
  4. Back it out 1/4 turn and set the locknut.
  5. After adjustment, verify output voltage of the MPU is correct.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • MPU resistance: 1,000 to 1,050 ohms
  • Back out 1/4 turn after contact
  • Replace MPU if output voltage at cranking speed is less than 1.5 VAC

Full service-parts list: Cummins/Onan DFE →, Cummins/Onan DFEJ →, Cummins/Onan DFEK →, Cummins/Onan QSx15 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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