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Cummins/Onan — Field Coil Grounded Circuit Test

Testing & diagnosis · field windings

From a Cummins/Onan service manual covering: 10C, 10CW, 10CW-150R, 5CW, 5TW-0R, 6CW-54R, 7.5C, 7.5CW, 8CW. Check it applies to your exact model before use.

Applies to: Cummins/Onan 10CW, Cummins/Onan 10CW-150R

Procedure

  1. Connect one test lamp lead to a bare metal part of the generator frame.
  2. Connect the other test lead to the coil terminal F+.
  3. If the test lamp lights, a grounded circuit is indicated.
  4. Remove the screws mounting one pole shoe to the frame.
  5. Push the pole shoe and coil away from the frame.
  6. If the ground is eliminated, the grounded coil is isolated.
  7. Repeat until the grounded coil is located.
  8. Repair the insulation at the point of damage.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan 10CW →, Cummins/Onan 10CW-150R →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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