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Cummins/Onan — Adjusting Governor (Mechanical, HGJAB and HGJAE)

Adjustments · Mechanical governor

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB, Cummins/Onan HGJAD, Cummins/Onan HGJAE

Before you start

  • Disconnect all voltage/frequency-sensitive devices before making carburetor/governor adjustments.

Procedure

  1. Warm up generator set for at least 5 minutes at 1/2 to 3/4 rated load.
  2. Adjust frequency with the speed adjusting nut toward the Table 11 value.
  3. With engine warm, remove all loads; adjust idle stop screw to 51-53 Hz (60 Hz) or 41-43 Hz (50 Hz).
  4. Let throttle lever go.
  5. Recheck and re-adjust no-load frequency per Table 11.
  6. Bump governor arm to see frequency stabilizes.
  7. Connect a rated load.
  8. If droop is greater than specified, move governor spring hook one or two notches toward governor shaft; recheck.
  9. If droop is less or set hunts, move spring hook one or two notches away from governor shaft.

Tools required

  • Variable load bank up to 7 kW Amazon
  • Frequency meter (within 0.3%) Amazon
  • Voltmeter (within 0.5%) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Idle 51 to 53 Hz (60 Hz) or 41 to 43 Hz (50 Hz)

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →, Cummins/Onan HGJAD →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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