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Cummins/Onan — Adjusting Governor (Mechanical)

Adjustments

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB, Cummins/Onan HGJAC, Cummins/Onan HGJAD, Cummins/Onan HGJAE, Cummins/Onan HGJAF

Before you start

  • Disconnect voltage/frequency-sensitive devices before governor adjustments

Procedure

  1. Warm up genset 5 minutes at 1/2 to 3/4 rated load.
  2. Adjust frequency near Table value with speed adjusting nut.
  3. With no load, set idle stop screw to 51-53 Hz (60 Hz set) or 41-43 Hz (50 Hz set).
  4. Recheck and re-adjust no-load frequency.
  5. Bump governor arm to confirm frequency stabilizes.
  6. Connect rated load and check droop.
  7. Move governor spring hook to correct droop.
  8. Recheck frequency and droop; ensure no hunting.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Droop 2-4 Hz
  • No-load 63/62 Hz (60 Hz sets)
  • Governor speed within 5% of rated

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →, Cummins/Onan HGJAC →, Cummins/Onan HGJAD →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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