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Cummins/Onan — AC Winding Open Circuit Test

Testing & diagnosis · armature ac winding

From a Cummins/Onan service manual covering: 10C, 10CW, 10CW-150R, 5CW, 5TW-0R, 6CW-54R, 7.5C, 7.5CW, 8CW. Check it applies to your exact model before use.

Applies to: Cummins/Onan 10CW, Cummins/Onan 10CW-150R

Procedure

  1. For 120/240-volt single phase, contact test leads to the two collector rings nearest the ball bearing.
  2. If the lamp fails to light, an open circuit in that winding is indicated.
  3. Repeat contacting the two collector rings nearest the commutator.
  4. If the test is made between the two middle rings, the lamp should not glow.
  5. If it glows, a short between the two windings is indicated.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan 10CW →, Cummins/Onan 10CW-150R →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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