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Cummins/Onan 4MCCK / 605MCCK — Fuel Pump Testing

Testing & diagnosis

For the Cummins/Onan 4MCCK / 605MCCK, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 605MCCK, Cummins/Onan MCCK, Cummins/Onan MCCK engine

Procedure

  1. Disconnect the pump outlet line and install a pressure gauge.
  2. Operate the priming lever a few times while watching the pressure; it should not drop off rapidly.
  3. Run the engine at governed speed on the fuel remaining in the carburetor and measure the fuel pump pressure.
  4. Pressure should be between 2 and 3 psi with the gauge held 16 inches above the fuel pump.

Tools required

  • pressure gauge or manometer Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Pressure should be between 2 and 3 psi

Full service-parts list: Cummins/Onan 605MCCK →, Cummins/Onan MCCK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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