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Cummins/Onan 4MCCK / 605MCCK — Cooling System Testing

Testing & diagnosis

For the Cummins/Onan 4MCCK / 605MCCK, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 605MCCK, Cummins/Onan MCCK, Cummins/Onan MCCK engine

Procedure

  1. Install a tank of known capacity at the water outlet.
  2. Run the engine until the thermostat opens.
  3. Measure the time necessary to fill the tank to obtain flow in gallons per minute.
  4. If water flow is below 3.5 GPM, check pump operation and inspect passages and water lines for clogging.
  5. To test for air leaks, insert the cooling system outlet into a tank of water and watch for bubbles.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • If water flow is below 3.5 GPM, check pump operation and inspect the passages and water lines for clogging.

Full service-parts list: Cummins/Onan 605MCCK →, Cummins/Onan MCCK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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