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Atlas Copco — Measuring the alternator insulation resistance

Testing & diagnosis

From a Atlas Copco operator's manual covering: 1103A-33TG1, 1103A-33TG2, QAS 30 Pd, QAS 45 Pd, QAS 60 Pd, Qc1001, Qc3001. Check it applies to your exact model before use.

Applies to: Perkins 1103A-33TG1, Perkins 1103A-33TG2, Perkins 1103A-33G2 (QAS 30 Pd); 1103A-33TG1 (QAS 45 Pd); 1103A-33TG2 (QAS 60 Pd) engine

Procedure

  1. Use a 500 V megger.
  2. If the N-terminal is connected to the earthing system, disconnect it from the earth terminal. Disconnect the AVR.
  3. Connect the megger between the earth terminal and terminal L1 and generate a voltage of 500 V.
  4. The scale must indicate a resistance of at least 5 MΩ.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • At least 5 MΩ at 500 V

Full service-parts list: Perkins 1103A-33TG1 →, Perkins 1103A-33TG2 →, Perkins 1103A-33G2 (QAS 30 Pd); 1103A-33TG1 (QAS 45 Pd); 1103A-33TG2 (QAS 60 Pd) engine →

Source: Atlas Copco operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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