HomeMorseMorse GCRS-40-40

Morse GCRS-40-40 Generator Set

The Morse GCRS-40-40 is a 44.5 kW diesel standby generator set powered by a John Deere 4045TF280 engine. It is available at 208 V, 3-phase and 60 Hz. It holds about 13 L (3.4 gal) of oil and 8.5 L (2.2 gal) of coolant. Starting uses 1 battery rated 650 CCA at 12 V. An integrated tank holds 159 L (42.0 gal). The same 4045TF280 engine also powers generator sets from MTU.

44 kW
Standby
4.5 L
Displacement
13.0 L
Oil capacity
0
Document types

Typical fuel consumption for 40–45 kW Diesel generators →

Compare with other 40–45 kW Diesel generators →

Service parts for the GCRS-40-40

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required

Oil system

1 required

Hydraulic system

1 required
302600Hydraulic filtersee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Fueldiesel
Frequency60.0 Hz
Standby power44 kW
Prime power40 kW
EmissionsTier 3
Oil capacity13.0 L
AlternatorSincro IB4 MB
Voltage options208 V, 240 V, 60 V
Phase3
Battery cranking650 CCA
Battery voltage12 V
Battery quantity1
Fuel tank159.0 L

Engine

John Deere 4045TF280
Oil capacity13.0 L
Coolant capacity8.5 L
Displacement4.5 L
Aspirationturbocharged
Rated speed1800 rpm

Maintenance & consumables

for the John Deere 4045TF280
ItemSpecCapacityPart #Interval
Air filterCheck compressor air filter element301315 Amazon eBay
Fuel filter
Oil filterCheck compressor oil and oil filter302601500 hr Amazon eBay $94.99
Battery
Belt
Coolant18.9 L10 hr
Hydraulic filterAir/Oil Coalescer Element, spin-on canister302600 Amazon eBay
Oil13.0500 hr
Spark plug

Compatible filters for the John Deere 4045TF280 — cross-referenced via Donaldson. Options to verify against your serial number, not confirmed for this exact unit.

  • Fuel filter: John Deere AE29052 John Deere AR29586R John Deere AR50041 John Deere DQ24057 John Deere MX85749
  • Fuel filter (primary): John Deere DQ24057 John Deere AT274723 John Deere RE62418 John Deere RE62419 John Deere RE61723

Common questions

How many kW is the Morse GCRS-40-40?

The Morse GCRS-40-40 is rated 44 kW standby.

What engine is in the Morse GCRS-40-40?

The Morse GCRS-40-40 is powered by the John Deere 4045TF280 engine.

What kind of fuel does the Morse GCRS-40-40 run on?

The Morse GCRS-40-40 runs on diesel.

What is the oil capacity of the Morse GCRS-40-40?

The John Deere 4045TF280 engine in the Morse GCRS-40-40 has an oil capacity of 13.0 liters.

Which alternator is fitted to the Morse GCRS-40-40?

The Morse GCRS-40-40 uses a Sincro IB4 MB alternator.

What oil filter fits the Morse GCRS-40-40?

The Morse GCRS-40-40 uses oil filter part number 302601.

What fuel filter does the Morse GCRS-40-40 use?

The Morse GCRS-40-40 uses fuel filter part numbers JOHN DEERE DQ24057, JOHN DEERE AT274723, JOHN DEERE AE29052.

What air filter does the Morse GCRS-40-40 use?

The Morse GCRS-40-40 uses air filter part number 301315.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
UNPLANNED SHUTDOWNCompressor oil is not at proper level, oil cooler has dirt, slush, ice on the fins, broken hose, broken oil lines, loose or broken wire.Check compressor oil level, clean oil cooler, inspect external components for damage.
IMPROPER DISCHARGE PRESSUREToo much air demand, service valves open, leaks in service line, restricted compressor inlet air filter, faulty control system operation, low engine speed.Check and address the issues listed under 'too low' and 'too high' discharge pressure scenarios.
BLOWDOWN VALVEAutomatic blowdown valve inoperative, blockage in air line from compressor to blow down valve, orifice at blowdown clogged.Check and clear the issues listed.
ENGINE OVERHEATINGLow oil level, air blockage into engine fan, air blockage from fan exhaust side of engine, dirty oil in engine, low engine coolant level.Refill oil if necessary, clear any blockages, ensure proper cooling system function.
ABNORMAL COMPRRESSOR OIL CONSUMPTION OR OIL IN SERVICE LINEOver filling of oil sump, leaking oil lines or oil cooler, defective separator element, compressor shaft seal leakage, discharge pressure below 55 PSI.Check and address the issues listed.
SEPARATOR PLUGGINGForeign material entering the compressor inlet or compressor oil breaking down or excessive breakdown.Not explicitly stated, but implies checking for foreign materials and ensuring proper oil condition.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Morse GCRS-40-40 troubleshooting guide (8 entries) →

Parts

14
Part #DescriptionQtySystem
301315Air Filter Element for Compressor1Air filter Amazon eBay
302600Air/Oil Coalescer Element, spin-on canister1Hydraulic filter Amazon eBay
302601Oil Filter Element for Compressor1Oil filter Amazon eBay $94.99
200389Frame & Parts, GC-40 JD4045 T31Service part / kit Amazon eBay
200390Engine & Parts, GC-40 JD4045 T31Service part / kit Amazon eBay
200391Generator & Parts, GC-40 JD4045 T31Service part / kit Amazon eBay
200392Radiator & Parts, GC-40 JD4045 T31Service part / kit Amazon eBay $26.99 FridayParts $40.99
200393Instruments & Parts, GC-40 JD4045 T31Service part / kit Amazon eBay
200394Gator & Parts, GC-40 JD4045 T31Service part / kit Amazon eBay
200395Compressor & Parts, GCRS-40-40 JD4045 T31Service part / kit Amazon eBay
200396Cooler & Parts, GCRS-40-40 JD4045 T31Service part / kit Amazon eBay
200403Decal & Parts, GCRS-40-40 JD4045 T31Service part / kit Amazon eBay
307398Relief Valve (drawn as 39124)1Service part / kit Amazon eBay
61371Optional Rear Shaft Guard, GC-40 JD4045 T31Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Full service, cheapest listings

Priced items from this model's own parts manual.

Oil filter 302601$94.99
1 priced item$94.99