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Kohler EZT715 Generator Set

Kohler EZT715 generator set: . Specifications, engine details, filters, oil capacity and 3 document types.

3
Document types

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Specifications

Ratings spec sheet not in our library yet — see the documents below.

Filters & service parts

model family
ItemSpecCapacityPart #Interval
Air filterReplace or wash precleaner in warm water with detergent; lightly oil with new engine oil100 hr
Fuel filterSpecial EFI fuel filter200 hr
Oil filterKOHLER PRO Extended Life Oil Filter (300-Hour interval when paired with KOHLER PRO 10W-50)300 hr
Battery
Belt
Coolant
Coolant filter
OilKOHLER PRO 10W-50 Synthetic Oil3.864300 hr
Spark plugSet gap 0.030 in. (0.76 mm); torque plug to 20 ft. lb. (27 N·m)500 hr

Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number.

Service intervals

11
ItemActionHoursMonthsNotes
Air cleaner elementReplace100 hrReplace if not equipped with precleaner.
PrecleanerOther25 hrService/replace precleaner. Perform more frequently under severe, dusty, dirty conditions.
PrecleanerReplace25 hrService/replace precleaner. Perform more frequently under severe, dusty, dirty conditions.
Cooling areasClean100 hrRemove cooling shrouds and clean cooling areas.
Cooling areas (cooling shrouds)Clean100 hrRemove cooling shrouds and clean cooling areas.
Fasteners and componentsCheck100 hrCheck that all fasteners are in place and components are properly secured.
EFI fuel filterReplace200 hrReplace unique EFI fuel filter.
Unique EFI fuel filterReplace200 hrPerform more frequently under severe, dusty, dirty conditions.
Oil and filterChange300 hrOption only if using KOHLER PRO 10W-50 oil and PRO filter.
Spark plugsReplace500 hrReplace spark plugs and set gap.
Valve lashAdjust500 hrHave valve lash checked/adjusted. Have a Kohler authorized dealer perform this service.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
AngleNominal valve face angle45°
AngleValve seat angle89°
ClearanceCamshaft end play0.06/0.40mm
ClearanceCamshaft running clearance0.040/0.077mm
ClearanceConnecting rod-to-crankpin running clearance, new0.037/0.083mmNew
ClearanceCrankshaft end play (free)0.075/0.595mmFree
ClearanceCylinder bore I.D., new83.006/83.031mmNew
ClearanceCylinder bore max wear limit83.069mmMax wear limit
ClearanceCylinder head maximum out-of-flatness0.076mm
ClearanceExhaust valve guide I.D. max wear limit7.160mm
ClearanceExhaust valve stem-to-valve guide running clearance0.052/0.090mm
ClearanceIntake valve guide I.D. max wear limit7.140mm
ClearanceIntake valve stem-to-valve guide running clearance0.040/0.0780mm
ClearanceMiddle compression ring end gap, new bore1.519/1.797mmNew bore
ClearanceOil control ring-to-groove side clearance0.060/0.190mm
ClearancePiston thrust face-to-cylinder bore running clearance, new0.019/0.062mmNew; measure 6 mm above bottom of piston skirt
ClearanceTop compression ring end gap, new bore0.189/0.277mmNew bore
ClearanceValve clearance0.101/0.152mmAdjustment specification
GapSpark plug gap0.030 in. (0.76 mm)in. (mm)
GapSpark plug gap0.76mm
OtherBore3.27 in. (83 mm)in. (mm)
OtherDisplacement44.2 cu. in. (725 cc)cu. in. (cc)
OtherDisplacement45.6 cu. in. (747 cc)cu. in. (cc)
OtherExhaust valve minimum lift8.500mm
OtherFuse rating10-ampamp2 solid red wires
OtherFuse rating30-ampamp2 purple wires
OtherIntake valve minimum lift8.500mm
OtherMaximum angle of operation25degrees@ full oil level
OtherStroke2.6 in. (67 mm)in. (mm)
OtherStroke2.7 in. (69 mm)in. (mm)
PressureCompression minimum160psiWarm engine; variation no more than 15% between cylinders
PressureCrankcase vacuum minimum10.2cm of waterNo-load high speed
PressureFuel system operating pressure39 ±3psi
ResistanceCrankshaft position sensor resistance325-395ΩAt room temperature (20°C, 68°F)
ResistanceEngine temperature sensor circuit resistance9000-11000ΩAt room temperature (25°C, 77°F)
ResistanceFuel injector resistance11-13Ω
ResistanceIgnition coil primary resistance0.5-0.8ΩRx1 scale
ResistanceIgnition coil secondary resistance6400-7800ΩRx10K scale
ResistanceOxygen sensor heater circuit resistance8.1-11.1ΩAt room temperature
ResistanceTMAP intake air temperature sensor resistance1850-2450ΩAt room temperature (20°C, 68°F)
SpeedECU maximum RPM limit4500RPMRev-limiting feature suppresses injection
SpeedIdle speed1500RPMClosed loop, warmed up
SpeedMaximum engine speed, no load3750RPMNo load
TorqueBacking plate fasteners7.3N·m
TorqueConnecting rod cap fastener13.6N·mTorque in increments
TorqueCrankshaft position sensor bracket to crankcase screw8.3N·m
TorqueCylinder head bolt fasteners, final stage41.8N·mFinally to 41.8 N·m (370 in. lb.)
TorqueCylinder head bolt fasteners, first stage22.6N·mFirst to 22.6 N·m (200 in. lb.)
TorqueECU fastener into new hole6.2N·m
TorqueFlywheel retaining screw74.5N·m
TorqueFuel injector cap fastener7.3N·m
TorqueFuel pump module baffle fastener into new hole11.9N·m
TorqueFuel pump module fastener9.2N·m
TorqueGovernor lever nut6.8N·m
TorqueIgnition coil fastener10.2N·m
TorqueIntake manifold mounting fasteners10.5N·m
TorqueMuffler hex nut24.4N·m
TorqueMuffler lock nut27.8N·m
TorqueOil Sentry pressure switch4.5N·m
TorqueOil drain plug10 ft. lb. (13.6 N·m)ft. lb. (N·m)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oilKOHLER PRO 10W-50 SyntheticAPI service class SJ or higher1.9 LAll-season ideal oil; extends oil and oil filter change interval to 300 hours when paired with KOHLER PRO Extended Life Oil Filter. Alternative oils require 100-hour oil and filter change intervals.
Engine oilKOHLER PRO 10W-50 Synthetic Oil; also 5W-30, 10W-30, SAE 30API service class SJ or higher2.0 U.S. qt. (1.9 L)Select viscosity based on air temperature at time of operation as shown in chart. 300-Hour oil and oil filter change interval exclusive to KOHLER PRO 10W-50 Synthetic Oil with KOHLER PRO Extended Life Oil Filter; other oils/filters require 100-Hour intervals.
Engine oilSAE 30API service class SJ or higher1.9 LSelect viscosity based on air temperature at time of operation as shown in chart.
Engine oil5W-30API service class SJ or higherabove -30°C1.9 LSelect viscosity based on air temperature at time of operation as shown in chart.
Engine oil10W-30API service class SJ or higherabove -20°C1.9 LSelect viscosity based on air temperature at time of operation as shown in chart.
FuelClean, fresh unleaded gasolineOctane rating of 87 (R+M)/2 or higher; Research Octane Number (RON) 90 minimum; gasoline up to 10% ethyl alcohol, 90% unleaded acceptable; MTBE blend max 15% by volume approvedE15, E20 and E85 are NOT approved and should NOT be used. Do not add oil to gasoline. Do not use gasoline older than 30 days.
FuelUnleaded gasolineClean, fresh unleaded; octane 87 (R+M)/2 or higher; RON 90 minimum; up to 10% ethyl alcohol; MTBE and unleaded blend max 15% MTBE by volumeE15, E20, and E85 are NOT approved. Do not use gasoline older than 30 days. Do not add oil to gasoline.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

26
CodeNameMeaningSeverityAction
0031Oxygen Sensor Heater Circuit Low VoltageO2S Heater Circuit Low Voltage; system voltage too low, open connection or faulty sensor.Check pin circuit wiring/connectors ECU black pin 7; check sensor connector or wiring; check system ground from ECU to engine or battery to engine.
0032Oxygen Sensor Heater Circuit High VoltageO2S Heater Circuit High Voltage; system voltage too high, shorted connection or faulty sensor.Check sensor connector/wiring; check sensor damage; check pin circuit wiring/connectors at Black 7; check ECU-to-harness connection.
0107Manifold Absolute Pressure (TMAP) Circuit Low Voltage or OpenMAP Circuit Low Voltage or Open; intake manifold leak, open connection or faulty sensor.Check TMAP sensor, vacuum leaks, wiring harness, pin circuits Black 10, 11, 16, and TPS Learn.
0108Manifold Absolute Pressure (TMAP) Circuit High VoltageMAP Circuit High Voltage; intake manifold leak, shorted connection or faulty sensor.Check TMAP sensor, vacuum leaks, poor grounding, pin circuit Black 11, and TPS Learn.
0112Intake Air Temperature (TMAP) Circuit Low VoltageIntake Air Temperature Sensor Circuit Low Voltage; shorted connection, faulty sensor or shorted wire.Check TMAP sensor wiring/connection; check engine wiring harness pin circuits Black 10 and Black 8; check ECU-to-harness connection.
0113Intake Air Temperature (TMAP) Circuit High Voltage or OpenIntake Air Temperature Sensor Circuit High Voltage or Open; shorted connection, faulty sensor, broken wire or connection.Check TMAP sensor wiring/connection; check ECU pin circuits Black 10 and 8; check ECU-to-harness connection or broken wire.
0117Engine Temperature Sensor Circuit Low VoltageEngine Temperature Sensor Circuit Low Voltage; shorted connection, faulty sensor or shorted wire.Check temperature sensor wiring/connection; check pin circuits Black 10 and Black 14; check ECU-to-harness connection.
0118Engine Temperature Sensor Circuit High Voltage or OpenEngine Temperature Sensor Circuit High Voltage or Open; shorted connection, faulty sensor, open connection or broken wire.Check sensor wiring/connection; check ECU pin circuits Black 10 and 14; check ECU-to-harness connection or broken wire; check engine operating temperature limit.
0122Throttle Position Sensor Circuit Low Voltage or OpenTPS Circuit Low Voltage or Open; open connection, broken wire or faulty sensor.Check TPS, engine wiring harness, ECU black pins 10, 12, 16; check throttle body, throttle shaft, throttle plate; check ECU.
0123Throttle Position Sensor Circuit High VoltageTPS Circuit High Voltage; shorted connection or faulty sensor.Check TPS sensor connector/wiring; check throttle body; check ECU pins Black 10, 12, 16; check ECU-to-harness connection.
0131Oxygen Sensor 1 Circuit Low Voltage, or OpenO2S 1 Circuit Low Voltage; open connection, broken wire or faulty sensor.Check oxygen sensor connector/wiring; check sensor contamination/corrosion/damage; check ground path; check ECU Black pin 10 or 17; check TPS Learn; check wiring harness.
0132Oxygen Sensor 1 Circuit High VoltageO2S 1 Circuit High Voltage; shorted connection or faulty sensor.Check oxygen sensor connector/wiring; check sensor contamination/damage; check ground path; check ECU Black pin 10 or Black pin 17; check engine wiring harness short.
0171Maximum Adaptation Limit ExceededMaximum adaptation limit exceeded; fuel inlet screen/filter plugged, low pressure at high pressure fuel line, TPS malfunction, shorted connection, faulty sensor, low fuel or wrong fuel type.Check oxygen sensor, TPS, engine wiring harness, ignition, fuel, combustion air, base engine, exhaust leak, fuel in crankcase oil.
0172Minimum Adaptation Limit ExceededMinimum adaptation limit exceeded; too high pressure at high pressure fuel line, TPS malfunction, shorted connection, faulty sensor or fuel pump module failure.Check oxygen sensor, TPS, engine wiring harness, ignition, fuel, combustion air, base engine, fuel in crankcase oil, fuel pump module, lift pump diaphragm.
0174Lean Fuel Condition at High Load (Open Loop)Lean fuel condition; fuel inlet screen/filter plugged, low pressure at high pressure fuel line, TPS malfunction, shorted connection or faulty sensor.Check TPS Learn, engine wiring harness pins Black 10, 12, 16, 17, low fuel pressure, plugged filters, lift pump, oxygen sensor, system ground, fuel pump module connection.
0201Injector 1 Circuit MalfunctionInjector 1 Circuit Malfunction; injector damaged or faulty, shorted or open connection.Check injector coil, engine wiring harness broken or shorted wire, ECU pin Black 5, wiring from ignition, ECU circuit controlling injector #1.
0202Injector 2 Circuit MalfunctionInjector 2 Circuit Malfunction; injector damaged or faulty, shorted or open connection.Check injector coil, engine wiring harness broken or shorted wire, ECU pin Black 6, wiring from ignition, ECU circuit controlling injector #2.
0230Fuel Pump Module Circuit Low Voltage or OpenCircuit Low Voltage or Open; shorted or open connection.Check fuel pump module internal open/short; check engine wiring harness broken or shorted wire; check ECU pin Black 9 or Grey 17; check ECU damage.
0232Fuel Pump Module Circuit High VoltageCircuit High Voltage; shorted connection.Check fuel pump module internal damage; check charging output system too high.
0336Crankshaft Position Sensor Noisy SignalCrankshaft Position Sensor Noisy Signal; loose sensor, faulty/bad battery, shorted or faulty connection, faulty sensor or faulty sensor grounding.Check sensor connector/wiring, sensor loose, sensor wheel damaged teeth/gap section, engine wiring harness pins Black 4 and Black 13, ECU-to-harness connection, ignition system non-resistor spark plug(s) or faulty coil/secondary lead.
0337Crankshaft Position Sensor No SignalCrankshaft Position Sensor No Signal; loose sensor, open or shorted connection or faulty sensor.Check sensor connector/wiring, sensor loose, sensor wheel damaged teeth, engine wiring harness pins Black 4 or Black 13, ECU-to-harness connection; if code in fault history and starts normally, clear code and no other service required.
0351Cylinder 1 Ignition Coil MalfunctionCylinder 1 Ignition Coil Malfunction; broken wire in harness (may not be visible), shorted connection or faulty sensor.Check connection to ignition or fuse, pin circuit wiring/connectors, ECU pin Black 1, ECU-to-harness connection, incorrect spark plug(s), poor connection to spark plug.
0352Cylinder 2 Ignition Coil MalfunctionCylinder 2 Ignition Coil Malfunction; broken wire in harness (may not be visible), shorted connection or faulty sensor.Check connection to ignition or fuse, pin circuit wiring/connectors, ECU pin Grey 10, ECU-to-harness connection, incorrect spark plug(s), poor connection to spark plug.
0562System Voltage LowSystem Voltage Low; faulty voltage regulator, bad fuse or shorted connection.Check corroded connections, bad stator, bad battery, low output charging system, poor magnet in flywheel, bad or missing fuse.
0563System Voltage HighSystem Voltage High; faulty voltage regulator or shorted connection.Check faulty rectifier-regulator, bad stator, bad battery.
61End of Code TransmissionEnd of code transmission.Info

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjust Valve Clearance adjustment

Tools: feeler gauge, torque wrench

  1. Rotate crankshaft to establish TDC on compression stroke for cylinder 1.
  2. Check compression at spark plug hole and keyway aligned with cylinder 1.
  3. Insert a 0.127 mm (0.005 in.) feeler gauge between valve and rocker arm.
  4. Turn adjuster until slight drag is felt; hold; tighten setscrew to 7.9 N·m.
  5. Recheck adjustment; proper valve clearance is 0.101/0.152 mm.
  6. Viewed from PTO end, rotate crankshaft 270° counterclockwise; align keyway with cylinder 2; repeat for side 2.
Governor Initial Adjustment adjustment

⚠ Do not tamper with governor setting. Overspeed is hazardous and could cause personal injury.

Tools: 7 mm hex socket, torque wrench

  1. Make sure throttle linkage is connected to governor arm and throttle lever on throttle body.
  2. Loosen nut holding governor lever to cross shaft.
  3. Move governor lever toward throttle body as far as it will go (wide open throttle) and hold.
  4. Use 7 mm hex socket on end of cross shaft; rotate counterclockwise as far as it will turn; torque nut to 6.8 N·m.
Compression Test diagnostic

Tools: compression tester

  1. Perform on a warm engine. Clean dirt and debris away from base of spark plug(s).
  2. Be sure battery is fully charged, unplug ECU, and throttle is wide open.
  3. Crank engine; compression should be at least 160 psi and should not vary more than 15% between cylinders.
Crankcase Vacuum Test diagnostic

⚠ Carbon Monoxide can cause severe nausea, fainting or death. Avoid inhaling exhaust fumes.

Tools: water manometer, rubber stopper, pinch clamp

  1. Insert rubber stopper into oil fill hole; connect hose and manometer with tapered adapters.
  2. Start engine and run no-load high speed.
  3. Open clamp and note water level. Engine side should be at least 10.2 cm (4 in.) above open side.
  4. Close pinch clamp before stopping engine.
Cylinder Leakdown Test diagnostic

Tools: cylinder leakdown tester, adapter hose, holding tool, breaker bar

  1. Run engine for 3-5 minutes to warm it up.
  2. Remove spark plug(s) and air filter from engine.
  3. Rotate crankshaft until piston is at TDC of compression stroke; hold engine in this position.
  4. Install adapter into spark plug hole, but do not attach it to tester at this time.
  5. Turn regulator knob completely counterclockwise.
  6. Connect an air source of at least 50 psi to tester.
  7. Turn regulator knob clockwise until gauge needle is in yellow set area.
  8. Connect tester to adapter; open tester valve; note gauge reading and listen for escaping air.
ECU Reset Procedure diagnostic

⚠ System will NOT reset when battery is disconnected.

⚠ TPS Learn Procedure must be performed after ECU Reset.

Tools: Kohler EFI service kit Red wire jumper

  1. Turn key/ignition OFF.
  2. Install Red wire jumper from Kohler EFI service kit onto service port.
  3. Turn key/ignition ON, then OFF; count 10 seconds.
  4. Turn key/ignition ON, then OFF; count 10 seconds a second time.
  5. Remove Red wire jumper. Turn key ON, then OFF; count 10 seconds a third time. ECU is reset.
TPS Learn Procedure diagnostic
  1. Turn idle screw clockwise one full turn prior to key ON after ECU Reset.
  2. Start engine; run at low idle until engine is warm.
  3. Idle speed must be above 1500 RPM. If below, set 1700 RPM; shut down; perform ECU Reset again.
  4. Restart engine; adjust idle speed down to 1500 RPM; allow engine to dwell about 3 seconds.
  5. Adjust idle speed to final specified speed setting.
  6. Turn key/ignition OFF and count to 10 seconds. Learn procedure is complete.
Test for Spark diagnostic

⚠ Do not crank engine or perform tests with 1 spark plug lead disconnected and not grounded.

Tools: spark tester

  1. With engine stopped, disconnect 1 spark plug lead.
  2. Connect spark plug lead to post terminal of spark tester and attach tester clip to a good engine ground.
  3. Crank engine over, establishing a minimum of 550-600 RPM, and observe tester for spark.
  4. Repeat spark test on opposite cylinder if cylinders are being tested individually.
Air Cooling Maintenance maintenance

⚠ Hot Parts can cause severe burns. Never operate engine with heat shields or guards removed.

  1. Clean screens, cooling fins, and other external surfaces of engine to prevent overheating.
  2. Avoid spraying water at wiring harness or any electrical components.
Change Oil and Filter maintenance

⚠ Disconnect and ground spark plug lead(s) before servicing.

  1. Change oil while engine is warm. Clean area around oil fill cap/dipstick.
  2. Remove drain plug and oil fill cap/dipstick. Allow oil to drain completely.
  3. Clean area around oil filter, place container under filter, remove filter and wipe mounting surface.
  4. Reinstall drain plug. Torque to 10 ft. lb. (13.6 N·m).
  5. Place new filter in shallow pan open end up; fill with new oil to bottom of threads; allow 2 minutes.
  6. Apply thin film of clean oil to rubber gasket on new filter.
  7. Refer to instructions on oil filter for proper installation.
  8. Fill crankcase with new oil to top of indicator on dipstick.
  9. Reinstall oil fill cap/dipstick and tighten securely.
  10. Start engine; check for oil leaks. Stop engine; correct leaks. Recheck oil level.
  11. Dispose of used oil and filter in accordance with local ordinances.
Check Oil Level maintenance

⚠ Never run engine with oil level below or above operating range indicator on dipstick.

  1. Ensure engine is cool. Clean oil fill/dipstick areas of any debris.
  2. Remove dipstick; wipe oil off.
  3. Reinsert dipstick into tube; press completely down.
  4. Remove dipstick; check oil level. Level should be at top of indicator on dipstick.
  5. If oil is low on indicator, add oil up to top of indicator mark.
  6. Reinstall and secure dipstick.
Paper Element Replacement maintenance

⚠ Paper element cannot be blown out with compressed air.

  1. Separate precleaner from element; service precleaner and replace paper element.
  2. Install precleaner over new paper element and install on base.
  3. Reinstall cover; place latches onto cover; pull down bails to secure cover.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Available documents

Reference — Gasoline Full line (Kohler)Owner's manual — 16 590 06 EN (Kohler)Service manual — 16 690 07 EN (Kohler)