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Kohler 80ERESD Generator Set

The Kohler 80ERESD is a 80 kW (100 kVA) Natural Gas standby generator set powered by a General Motors 5.7L engine. It is available at 120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V and 277/480 V, single-phase, 60 Hz and rated 333 A. It holds about 6.2 L (1.6 gal) of oil and 22.5 L (5.9 gal) of coolant, with a maximum ambient rating of 40 °C. Starting uses 1 battery rated 630 CCA at 12 V. The set measures 3526×1153×1664 mm (138.8×45.4×65.5 in) and produces 71 dBA at 7 m. The same 5.7L engine also powers generator sets from SDMO and Taylor Power.

80 kW
Standby
5.7 L
Displacement
6.2 L
Oil capacity
4
Document types

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Specifications

FuelNatural Gas
Frequency60.0 Hz
Standby power80 kW
Standby kVA100
ControllerAPM402
Oil capacity6.2 L
Alternator4P10X, 4R9X, 4T9X (4-pole, Class Class H insulation)
Voltage options120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V
Phase1
Rated current333 A
Power factor0.8
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity22.5 L
Engine jacket water6.8 L
Max ambient40 °C
Dimensions (L×W×H)3526×1153×1664 mm
Sound level71.0 dBA @ 7 m

Engine

General Motors 5.7L
Oil capacity6.2 L
Coolant capacity22.5 L
Displacement5.7 L
AspirationTurbocharged
Rated speed1800 rpm

Same engine, other brands

2 brands

The General Motors 5.7L in this set also powers 2 generator sets sold under 2 other brands. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
SDMOG60
Taylor PowerTGR60

Maintenance & consumables

for the General Motors 5.7L
ItemSpecCapacityPart #Interval
Oil filterCartridge×1—
Oil6.2 L—100 hr

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Alternator Reconnection drawing ADV-5875U--144--Lead

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Kohler 80ERESD?

The Kohler 80ERESD is rated 80 kW standby (100.0 kVA).

What engine is in the Kohler 80ERESD?

The Kohler 80ERESD is powered by the General Motors 5.7L engine.

What kind of fuel does the Kohler 80ERESD run on?

The Kohler 80ERESD runs on Natural Gas.

What's the oil capacity on a Kohler 80ERESD?

The General Motors 5.7L engine in the Kohler 80ERESD has an oil capacity of 6.2 liters.

What is the coolant capacity of the Kohler 80ERESD?

The Kohler 80ERESD cooling system holds 22.5 liters (5.9 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

What is the sound level of the Kohler 80ERESD?

The Kohler 80ERESD is rated at 71.0 dBA at 7 m, per the manufacturer specification sheet.

What voltages is the Kohler 80ERESD available in?

The Kohler 80ERESD is offered in 120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V, 1-phase.

What size battery does the Kohler 80ERESD need?

The Kohler 80ERESD uses 1 battery, 12 V each, 630 CCA, per the manufacturer specification sheet.

What alternator does the Kohler 80ERESD use?

The Kohler 80ERESD uses a 4P10X, 4R9X, 4T9X alternator. It has 4 poles. Insulation class Class H.

Parts

108
Part #DescriptionQtySystem
359249Hose, 45 deg. elbow (3.00 in. ID)1Air filter Amazon eBay
38050057Bolt, 1/4-20 x 2 Hx Hd Grade 51Oil filter eBay
38050060Oil Filter1Oil filter eBay
38050308Alternator1Alternator eBay
38050356Lifting Eye, Idler, Belt1Belt eBay
38050441Fuel System1Fuel filter eBay
38050445Fuel System, EPR/Mixer1Fuel filter eBay
38050449Fuel System, Throttle Body1Fuel filter eBay
38050634Thermostat1Thermostat eBay
38900649Water Pump Hardware1Pump eBay
GM103656Hose, coolant SAE J20R2--DI 5/8 in. ID1Hose eBay $23.00
GM16132Belt, fan standard1Belt Amazon eBay $86.00
GM16133Gasket, intake manifold1Gasket eBay
GM16140Cap, Bypass 5/8” (includes cap, connector, hose, clamps)1Hose eBay
GM16158Hose, PCV, 3/8” (37 in.)1Hose Amazon eBay
GM16180Alternator, 70 amp1Alternator eBay
GM16199Gasket, manifold exhaust2Gasket eBay
GM16202Gasket, intake manifold1Gasket eBay
GM16348Gasket, valve rocker arm cover2Gasket eBay
GM16353Gasket, cylinder head (60 kw)2Gasket eBay
GM16360Gasket, distributor1Gasket Amazon eBay
GM16362Gasket, oil pan1Gasket eBay
GM16366Seal, crankshaft front oil1Seal Amazon eBay
GM16385Seal, intake valve stem oil6Seal Amazon eBay
GM16474Seal, crankshaft rear oil1Seal eBay
GM16482Pump, oil (.742 dia. Tube)1Pump Amazon eBay
GM16483Gasket, water pump cover1Gasket Amazon eBay
GM16496Seal, exh vlv stem Oil6Seal Amazon eBay
GM16536Gasket, thermostat cover1Gasket Amazon eBay
GM16582Gasket, water pump1Gasket Amazon eBay
GM16703Filter, oil1Oil filter Amazon eBay $58.00 NAPA $3.59
GM22171Spark plug8Spark plug Amazon eBay
GM38981Gasket, crankshaft rear oil seal housing1Gasket eBay
GM39227Sensor, 1 bar TMAP1Sensor eBay
GM39601Sensor, coolant1Sensor eBay
GM42034Filter, oil1Oil filter Amazon eBay $41.00
GM42579Hose, fuel 3/8 in. 14.5 in.1Hose eBay
GM60238Gasket, Man Adapter Venturi1Gasket Amazon eBay
GM69504O-ring1Seal eBay
GM72292Sensor, O21Sensor Amazon eBay
GM72302Sensor, T map 3-bar2Sensor Amazon eBay
GM72303Sender, oil pressure1Sender Amazon eBay
GM75023Seal, crankshaft pos. sensor1Seal Amazon eBay
GM75083Sensor, crishf posn1Sensor eBay
GM75088Seal, oil pan drn plug(o ring)1Seal eBay
GM75133Hose, WP to Int Man1Hose eBay
GM75159Wires, Spark Plug1Spark plug eBay
GM75237Pump kit, wat (incls plug, seal, cover, gasket)1Pump eBay
GM79585-SThermostat, Service Kit (includes gasket)1Thermostat Amazon eBay eBay
GM85014Gskt, head (5.7L Turbo) (80/100 kW)2Gasket eBay
GM85017Belt, Alt1Belt Amazon eBay $52.00
GM85020Hose, High Temp 1/2” ID (12 in.)1Hose eBay
GM85023Hose, Oil Supply Asm1Hose eBay
GM85027Hose Reducer 2.50/2.36 Sil1Hose eBay
GM85028O-ring, Dash 108 Buna-N1Seal eBay
GM85032Belt, Alt G-Rib .813” x 73.25”1Belt Amazon eBay
GM85033Gasket, Exhaust4Gasket eBay
GM85034Gasket Set, Exh Manifold2Gasket eBay
GM85041Turbocharger1Turbocharger eBay
GM85043Gasket, Exhaust Pipe1Gasket eBay
GM85046Gasket, Int Man 5.7 High Temp1Gasket eBay
GM88993-GR1Mount, Air Cleaner (6.76”ID)1Air filter Amazon eBay
GM90280Air Cleaner Assy1Air filter Amazon eBay
GM90281Element, Air Cleaner1Air filter Amazon eBay $40.00 NAPA $66.17 KuduParts $43.00
GM90538Camshaft Position Sensor1Sensor Amazon eBay $154.89
GM90969-KP1-QS3" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
GM90969-KP2-QS4" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
GM92228-KP1-QS3" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
GM92228-KP2-QS4" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
X-312-47Hose (0.63 in. ID x 36 in.)1Hose eBay
X-391-19Connector, 90 degrees (5/8 in. ID hose)1Hose eBay $30.00
X-582-1Connector, hose1Hose Amazon eBay $22.00
X-6014-137Hose, Radiator Wire Insert, 3 in. ID1Hose Amazon eBay
352945Block heater (kit GM78529-KP1-QS)1Service part / kit eBay FridayParts $69.99
352946Block heater (kit GM78529-KP2)1Service part / kit eBay
38030121Flywheel Adapter1Service part / kit eBay
38030247Flywheel/Housing1Service part / kit eBay
38040622Fan Spacer1Service part / kit eBay
38050322Bolt, starter1Service part / kit eBay
38050325Electrical1Service part / kit eBay
38050326High Voltage Switch (HVS) Coil & Distributor1Service part / kit eBay
38050327Ignition System1Service part / kit eBay
38050801Exhaust Manifold1Service part / kit eBay
38050809Exhaust Pipe1Service part / kit eBay
38050812Intake Manifold1Service part / kit eBay
GM1018238.8L breather retrofit kit with oil cooler1Service part / kit Amazon eBay
GM16159Valve, PCV1Service part / kit Amazon eBay
GM17809Shield, heat (32 mm ID x 152 mm)1Service part / kit eBay $9.00
GM23718Shield, heat (32 mm ID x 455 mm)1Service part / kit eBay
GM29586Valve, throttle, 60 mm1Service part / kit Amazon eBay
GM62348-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM69500Mixer1Service part / kit eBay
GM71612-MA1X-612-252Service part / kit Amazon eBay
GM71622-MA1X-612-141Service part / kit Amazon eBay
GM75155Distributor HVS (includes item 10)1Service part / kit eBay
GM75164Coil, Ignition1Service part / kit eBay
GM83718-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM85010EPR assembly (5.7 L, 100 kW)1Service part / kit eBay
GM85031Wires, Plug HVS 8MM Hi Temp1Service part / kit eBay
GM86771-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM87989updated distributor capService part / kit Amazon eBay
GM87990rotor with the properly coated contactService part / kit Amazon eBay
GM89979Maintenance Service Kit1Service part / kit eBay
GM89979-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM93396-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM93491EPR assembly (60RCL)1Service part / kit eBay
M6923-08-80Nut, Hex 8mm1Service part / kit Amazon eBay $8.80 eBay
M933-08016-60Screw2Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Spec sheet — 80ERESD-Kohler-Residential-Generator1 (Kohler)Spec sheet — g4200 (Kohler)Reference (Kohler)Reference — RES Consumer Referral Rebate (Kohler)Parts manual — Kohler 2017 Referral Rebate Consumer RES (Kohler)Parts manual — Kohler 2019 RES Consumer Referral Rebate (Kohler)Service manual — tp6791 (Kohler)

This page was generated from the 7 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.