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Kohler 80ERESD Generator Set

The Kohler 80ERESD is a 80 kW (100 kVA) NG standby generator set powered by a General Motors Vortec engine. It is available at 120/240 V, single-phase, 60 Hz and rated 333 A. It holds about 6.2 L (1.6 gal) of oil and 22.5 L (5.9 gal) of coolant, with a maximum ambient rating of 40 °C. Starting uses 1 battery rated 630 CCA at 12 V. The set measures 139×45×65 mm (5.5×1.8×2.6 in) and produces 72 dBA at 23 m. The same Vortec engine also powers generator sets from SDMO.

80 kW
Standby
4.3 L
Displacement
6.2 L
Oil capacity
4
Document types

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Specifications

FuelNG
Frequency60.0 Hz
Standby power80 kW
Standby kVA100
ControllerAPM402
Oil capacity6.2 L
Alternator4P10X, 4R9X, 4T9X (4-pole, Class H insulation)
Voltage options120/240 V
Phase1
Rated current333 A
Power factor1.0
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity22.5 L
Max ambient40 °C
Dimensions (L×W×H)139×45×65 mm
Sound level72.0 dBA @ 23 ft m

Engine

General Motors Vortec
Oil capacity3.8 L
Coolant capacity4.1 L
Displacement4.3 L
AspirationTurbo
Rated speed1800 rpm

Maintenance & consumables

for the General Motors Vortec
ItemSpecCapacityPart #Interval
Oil filterCartridge×1
Oil6.2 L100 hr

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Alternator Reconnection drawing ADV-5875U--144--Lead

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Kohler 80ERESD?

The Kohler 80ERESD is rated 80 kW standby (100.0 kVA).

What engine is in the Kohler 80ERESD?

The Kohler 80ERESD is powered by the General Motors Vortec engine.

What kind of fuel does the Kohler 80ERESD run on?

The Kohler 80ERESD runs on NG.

What's the oil capacity on a Kohler 80ERESD?

The General Motors Vortec engine in the Kohler 80ERESD has an oil capacity of 3.8 liters.

What alternator does the Kohler 80ERESD use?

The Kohler 80ERESD uses a 4P10X, 4R9X, 4T9X alternator. It has 4 poles. Insulation class H.

Parts

76
Part #DescriptionQtySystem
359249Hose, 45 deg. elbow (3.00 in. ID)1Air filter Amazon eBay
GM103656Hose, coolant SAE J20R2--DI 5/8 in. ID1Hose eBay $23.00
GM16132Belt, fan standard1Belt Amazon eBay $86.00
GM16133Gasket, intake manifold1Gasket eBay
GM16140Cap, Bypass 5/8” (includes cap, connector, hose, clamps)1Hose eBay
GM16180Alternator, 70 amp1Alternator eBay
GM16199Gasket, manifold exhaust2Gasket eBay
GM16202Gasket, intake manifold1Gasket eBay
GM16348Gasket, valve rocker arm cover2Gasket eBay
GM16353Gasket, cylinder head (60 kw)2Gasket eBay
GM16360Gasket, distributor1Gasket Amazon eBay
GM16362Gasket, oil pan1Gasket eBay
GM16366Seal, crankshaft front oil1Seal Amazon eBay
GM16385Seal, intake valve stem oil6Seal Amazon eBay
GM16474Seal, crankshaft rear oil1Seal eBay
GM16482Pump, oil, .742 dia. tube (incl. items 38--43)1Pump Amazon eBay
GM16483Gasket, water pump cover1Gasket Amazon eBay
GM16496Seal, exhaust valve stem oil6Seal Amazon eBay
GM16536Gasket, thermostat cover2Gasket Amazon eBay
GM16582Gasket, water pump (part of item 31)1Gasket Amazon eBay
GM16703Filter, oil1Oil filter Amazon $9.06 eBay $58.00
GM22171Spark plug8Oil filter Amazon eBay
GM38981Gasket, crankshaft rear oil seal housing1Gasket eBay
GM39227Sensor, 1 bar TMAP1Sensor eBay
GM39601Sensor, coolant1Sensor eBay
GM42579Hose, fuel 3/8 in. 14.5 in.1Hose eBay
GM60238Gasket, man. adapter Venturi1Gasket Amazon eBay
GM69504O-ring1Seal eBay
GM72292Sensor, O21Sensor Amazon eBay
GM72303Sender, oil pressure1Sensor Amazon eBay
GM75023Seal, crankshaft pos. sensor1Seal Amazon eBay
GM75083Sensor, crishf posn1Sensor eBay
GM75088Seal, oil pan drn plug(o ring)1Seal eBay
GM75133Hose, WP to Int Man1Hose eBay
GM75159Wires, Spark Plug1Spark plug eBay
GM75237Pump kit, wat (incls plug, seal, cover, gasket)1Pump eBay
GM79585-SThermostat, Service Kit (includes gasket)1Thermostat Amazon eBay eBay
GM85017Belt, Alt1Belt Amazon eBay $52.00
GM88993-GR1Mount, Air Cleaner (6.76”ID)1Air filter Amazon eBay
GM89979Air Filter, Oil, qts. 5.7L GM899791Air filter eBay
GM90280Air Cleaner Assy1Air filter Amazon eBay
GM90281Element, Air Cleaner1Air filter Amazon $35.66 eBay KuduParts $43.00
GM90538Camshaft Position Sensor (part of item 1)1Sensor Amazon eBay $154.89
GM90969-KP1-QS3" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
GM90969-KP2-QS4" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
GM92228-KP1-QS3" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
GM92228-KP2-QS4" Concrete Mounting Pad (only comes in quantities of 5)Physical Amazon eBay
X-312-47Hose (0.63 in. ID x 36 in.)1Hose eBay
X-391-19Connector, 90 degrees (5/8 in. ID hose)1Hose eBay $30.00
X-582-1Connector, hose (5/8 in. x 1/2 in. MIP brass)1Hose Amazon eBay
X-6014-137Hose, Wire Insert 3 in. ID1Hose Amazon eBay
100ERESDKOHLER 100ERESD generatorService part / kit eBay
352945Block heater (kit GM78529-KP1-QS)1Service part / kit eBay FridayParts $69.99
352946Block heater (kit GM78529-KP2)1Service part / kit eBay
60RCLKOHLER 60RCL generatorService part / kit Amazon eBay
80ERESDKOHLER 80ERESD generatorService part / kit eBay
GM1018238.8L breather retrofit kit with oil cooler1Service part / kit Amazon eBay
GM16159Valve, PCV1Service part / kit Amazon eBay
GM17809Shield, heat (32 mm ID x 152 mm)1Service part / kit eBay
GM23718Shield, heat (32 mm ID x 455 mm)1Service part / kit eBay
GM29586Valve, throttle, 60 mm1Service part / kit Amazon eBay
GM62348-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM69500Mixer1Service part / kit eBay
GM71612-MA1X-612-252Service part / kit Amazon eBay
GM71622-MA1X-612-141Service part / kit Amazon eBay
GM75155Distributor HVS (includes item 10)1Service part / kit eBay
GM75164Coil, Ignition1Service part / kit eBay
GM83718-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM86771-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM87989updated distributor capService part / kit Amazon eBay
GM87990rotor with the properly coated contactService part / kit Amazon eBay
GM89979-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM93396-SKP1-QSMaintenance Kit1Service part / kit Amazon eBay
GM93491EPR assembly (60RCL)1Service part / kit eBay
M6923-08-80Nut, Hex 8MM2Service part / kit Amazon eBay
M933-08016-60Screw2Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Spec sheet — g4200 (Kohler)Reference (Kohler)Reference — RES Consumer Referral Rebate (Kohler)Parts manual — Kohler 2017 Referral Rebate Consumer RES (Kohler)Parts manual — Kohler 2019 RES Consumer Referral Rebate (Kohler)Service manual — tp6791 (Kohler)