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Kohler 40REZG Generator Set

The Kohler 40REZG is a 39 kW (49 kVA) Gas standby generator set powered by a General Motors Industrial Powertrain Vortec 4.3 L engine. It is available at 208 V, 127/220 V, 120/240 V, 220/380 V, 277/480 V and 347/600 V, 3-phase and 60 Hz. It holds about 4.3 L (1.1 gal) of oil and 6.8 L (1.8 gal) of coolant, with a maximum ambient rating of 50 °C. Starting uses 1 battery rated 630 CCA at 12 V. The set measures 2200×1040×1172 mm (86.6×40.9×46.1 in). The same Industrial Powertrain Vortec 4.3 L engine also powers generator sets from Hipower, SDMO and Wincogen.

39 kW
Standby
4.3 L
Displacement
4.3 L
Oil capacity
4
Document types

How to read your Kohler serial & model number →

Specifications

FuelGas
Frequency60.0 Hz
Standby power39 kW
Standby kVA49
EmissionsTier 1
ControllerDecision-Maker 3000, Decision-Maker 550
Oil capacity4.3 L
AlternatorKohler 4P5
Voltage options208 V, 600 V, 127/220 V, 120/240 V, 220/380 V, 277/480 V, 347/600 V
Phase3
Power factor0.8
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity6.8 L
Max ambient50 °C
Dimensions (L×W×H)2200×1040×1172 mm

Engine

General Motors Industrial Powertrain Vortec 4.3 L
Oil capacity5.7 L
Coolant capacity19.7 L
Displacement4.3 L
AspirationNatural Aspiration
Rated speed1800 rpm

Maintenance & consumables

for the General Motors Industrial Powertrain Vortec 4.3 L
ItemSpecCapacityPart #Interval
Air filterCheck for dirt or restriction find
Fuel filterAs recommended by OEM find
Oil filter find
BeltBelt, fan standardGM16132 Amazon eBay PartsGeek
Coolant50/50 antifreeze and water mixture, DexCool Long Life type, min 300F boiling point, -34F freezing point6.8
OilGM Specification GM6094M5.7150 hr

Common questions

What is the power rating of the Kohler 40REZG?

The Kohler 40REZG is rated 39 kW standby (49.0 kVA).

What engine does the Kohler 40REZG use?

The Kohler 40REZG is powered by the General Motors Industrial Powertrain Vortec 4.3 L engine.

What fuel does the Kohler 40REZG use?

The Kohler 40REZG runs on Gas.

What is the oil capacity of the Kohler 40REZG?

The General Motors Industrial Powertrain Vortec 4.3 L engine in the Kohler 40REZG has an oil capacity of 5.7 liters.

What alternator does the Kohler 40REZG use?

The Kohler 40REZG uses a Kohler 4P5 alternator.

Parts

46
Part #DescriptionQtySystem
02903246" HOSE 9/32 ID1Hose PartsGeek
035606SENSOR HI COOLANT SHUTDOWN1Sensor PartsGeek
037065SWITCH OIL PRESSURE1Sensor PartsGeek
0472909" HOSE 3/8 ID SINGLE BRAID1Hose PartsGeek
05096736" HOSE, 5/8" I.D. RIA 250F1Hose PartsGeek
052865GASKET CARBURETOR1Gasket PartsGeek
053667SENDER WATER TEMPERATURE1Sensor PartsGeek
057422HOSE 1IN 1D LP GAS1Hose PartsGeek
05744812" HOSE 5/8 ID TYPE 3 SINGLE1Hose PartsGeek
057522SENSOR COOLANT LEVEL1Sensor PartsGeek
05905710" HOSE 3/4 ID SAE-30R21Hose PartsGeek
061258GASKET AIR CLEANER1Gasket PartsGeek
064945GASKET CARBURETOR ADAPTOR1Gasket PartsGeek
069939HOUSING THERMOSTAT1Thermostat PartsGeek
0A2440GASKET THERMOSET2Gasket PartsGeek
0A4085GASKET EXHAUST MANIFOLD1Gasket PartsGeek
0A4277WIRES SPARK PLUG 4.3L1Spark plug PartsGeek
0A4374HOSE 4.3L STD UPPER1Hose PartsGeek
0A4375HOSE 4.3L STD LOWER1Hose PartsGeek
0A4637FILTER AIR 11.5" CA3261Air filter Amazon eBay $49.95 PartsGeek
0A6283HOSE, PREFORMED BLOCK HEATER1Hose PartsGeek
0A8584BELT SERPENTNE 72.5"1Belt PartsGeek FridayParts $31.60
0A988149.1 FT. GASKET DOOR RUBBER1Gasket PartsGeek
253107Element, Air Cleaner1Air filter Amazon eBay $69.00 PartsGeek
326232Block HeaterBlock heater PartsGeek
326233Block HeaterBlock heater PartsGeek
A-273699Air Cleaner Assembly1Air filter PartsGeek
GM16132Belt, fan standard1Belt Amazon eBay PartsGeek
GM16178Starter1Starter PartsGeek
GM75179Gasket, Exh Manifold (single)2Gasket PartsGeek
GM75180Gasket, Exh Manifold (dual)2Gasket PartsGeek
GM79552RadiatorRadiator PartsGeek
GM82861Hose, Intake1Hose PartsGeek
GM82862Bracket, Air Cleaner1Air filter PartsGeek
GM85017Belt, Alt1Belt PartsGeek
GM86771Air Filter, Oil, qts. 5.0L GM837186.4 (14.1)Air filter PartsGeek
X-426-5Clamp, hose, 3.56/4.5 in.3Hose PartsGeek
X-504-22Fuel line, flexible (1.50"id x 28.25") - correct partHose PartsGeek
022676FUSE 15A X AGC151Service part / kit eBay $14.50 PartsGeek
024044AASSEMBLY BRUSH & SHUNT2Service part / kit PartsGeek
052624BEARING BALL 6212 SEALED1Service part / kit PartsGeek
058665BATTERY 12VDC 90-AH 27F (OPTIONAL)1Service part / kit Amazon eBay $746.14 PartsGeek
0A4121VALVE PCV1Service part / kit PartsGeek
GM82973Mounting Bracket1Service part / kit PartsGeek
M6923-06-80Nut, Hex 6mm2Service part / kit PartsGeek
M933-06016-60Screw, hex cap, M6x16mm, js500 full thrd2Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Standby25%7.7
Standby50%10.2
Standby75%13.8
Standby100%16.5

Available documents

Brochure (Kohler)Brochure — G6-39 0918AZ (Kohler)Spec sheet (Kohler)Spec sheet — G4139 40REZG (Kohler)Parts manual — tp6730 (Kohler)Wiring diagram — tp6712 (Kohler)Wiring diagram — tp6799 (Kohler)