HomeCummins/OnanCummins/Onan HGLAA

Cummins/Onan HGLAA Generator Set

The Cummins/Onan HGLAA is a gasoline/LPG generator set.

3
Document types

How to read your Cummins/Onan serial & model number →

Service parts for the HGLAA

Grouped by system, with how many of each the parts manual calls for.

Electrical

1 required
wg542eynBatterysee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Fuelgasoline/LPG
ControllerEC-AGS+

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filter
Fuel filter
Oil filter
BatteryBattery Cables and Connections - Remove and Installwg542eyn Amazon eBay
Belt
Coolant filter
Spark plug

Service specifications

9
TypeItemValueUnitCondition
OtherEC-AGS+ gateway dimensions120 x 108 x 38mm
OtherTemperature sensor dimensions51 x 70 x 17mm
ResistanceGateway harness continuity maximum resistance10Ohmsrepair or replace harness if greater
TemperatureEC-AGS+ gateway operating temperature range-40 to 70°C
TemperatureTemperature sensor operating temperature range-40 to 85°C
VoltageEC-AGS+ nominal operating voltage12Vnominal
VoltageEC-AGS+ operating voltage range8 to 16VDC
VoltageMinimum house battery voltage for AGS use9VAGS not allowed below this
VoltageTemperature sensor battery replacement threshold2.5Vreplace when below

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

6
Connect Temperature Sensor(s) installation

Tools: small flathead screwdriver

  1. Remove the lid from the sensor using a small flathead screwdriver.
  2. Remove the plastic battery tab from the sensor to enable the battery to provide power.
  3. Place the lid back on the sensor.
Connect the EC-AGS+ Gateway installation

⚠ Disconnect the starting (battery) cables before performing service.

⚠ Route the control harness separately from AC load wires.

⚠ Seal all holes to prevent the entrance of exhaust gases into the vehicle interior.

  1. Plug the 12-pin connector from the harness to the EC-AGS+ gateway.
  2. Route the other end of the harness to the Y-harness.
  3. For gas generator sets, plug the 8-pin harness connector into either lead of the Y-harness.
  4. For diesel generator sets, plug the 10-pin harness connector into the longer lead of the Y-harness.
  5. Connect the main lead of the Y-harness to the generator set.
  6. Connect the remaining Y-harness connector to the remote start/stop switch harness.
  7. Route the red wire lead to the positive terminal of the starting battery; extend with butt connectors.
  8. Install a 5 Amp fuse in the red wire lead for circuit protection.
  9. Locate the common ground and route the black wire lead to it; extend if necessary.
  10. Route the grey wire lead to the engine battery positive terminal (optional).
  11. Insert battery ring terminal to the wires and connect the wires.
  12. Use cable ties at not less than 0.5 m (20 in) intervals to keep the wire bundle neat.
Installation and Setup Test installation
  1. Verify generator set operation using the Start/Stop switch on the generator set.
  2. Verify manual start/stop from the app dashboard using the START and PRIME/STOP buttons.
  3. Check operation of the temperature sensors.
  4. In AGS, verify the generator set starts automatically when the settings are met.
  5. Verify the accelerometer by driving the vehicle at 10 mph and checking AGS is disabled.
  6. Verify delayed shutdown by disabling AGS and confirming shutdown in 10 minutes.
Mount the EC-AGS+ Gateway and Temperature Sensor(s) installation

⚠ High ambient temperature can cause damage to the EC-AGS+ gateway.

Tools: drill

  1. Make sure the EC-AGS+ gateway is easily accessible.
  2. Do not install the EC-AGS+ gateway directly inside the generator set compartment.
  3. Drill holes for the fastening screws and mount the gateway using mounting screws.
  4. Mount the temperature sensor(s) near an A/C thermostat (one per zone, 3 maximum).
  5. Drill 2 holes for screws and mount the sensor.
Temperature Sensor Battery Replacement maintenance

⚠ Take extra precaution when removing the temperature sensor cover. Pushing on the cover too hard can damage or break it.

Tools: small flathead screwdriver

  1. Make sure the generator set is not set to start in Auto mode.
  2. Remove the top cover of the temperature sensor using a small flathead screwdriver.
  3. Slide the battery out of the battery holder and remove the battery.
  4. Slide the new battery into the battery holder and replace the cover.
Provide Access to a Service Technician operation

⚠ Make sure that the duration allows enough time for the service event and any unexpected delays.

  1. Select Technician Access.
  2. Enable Service Mode.
  3. Use the calendar to provide a start and end date for the duration of service.
  4. Enter a 4-digit pin for the technician.
  5. Select Save.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What fuel type does the Cummins/Onan HGLAA take?

The Cummins/Onan HGLAA runs on gasoline/LPG.

Parts

21
Part #DescriptionQtySystem
A030Y328Filter, Air1Air filter Amazon $17.99 eBay $30.43
A061Y865Gasket, Crankcase1Gasket Amazon eBay
A062A970Filter, Fuel1Filter Amazon eBay
A063B884Seal, Oil1Seal Amazon eBay
A063D835Seal, Oil1Seal Amazon eBay
A063D837Gasket, Crankcase1Gasket Amazon eBay
A063E051Baffle, Air (Upper Cylinder Head)1Baffle Amazon eBay
A063E052Baffle, Air (Lower Cylinder Head)1Baffle Amazon eBay
A063E057Bracket, Engine Mounting (Left)1Bracket Amazon eBay
A063E058Bracket, Engine Mounting (Right Front)1Bracket Amazon eBay
A063E059Bracket, Engine Mounting (Left Front)1Bracket Amazon eBay $12.00
A063E060Bracket, Front Failsafe Mounting1Bracket Amazon eBay
A063E061Bracket, Rear Failsafe Mounting1Bracket Amazon eBay
A063E126Kit, Valve1Kit Amazon eBay
A063E127Motor, Starter1Starter Amazon eBay
A063P557Kit, Full Service1Kit Amazon eBay
A063V498Motor, Starter1Starter Amazon eBay
A061Y859Plug, Drain1Service part / kit Amazon eBay
A063C6861Service part / kit Amazon
A063D063Plug, Spark1Service part / kit Amazon eBay
A063D836Dipstick1Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Owner's manual — Onan-EC-AGS Manual (Cummins/Onan)Parts manual — 3378 Onan RV QG 2800i HGLAA Parts (Cummins/Onan)Service manual — a062y984 issue5 (Cummins/Onan)Service manual — a062y985 issue3 (Cummins/Onan)