HomeCummins/OnanCummins/Onan 6BT5.9

Cummins/Onan 6BT5.9 Generator Set

The Cummins/Onan 6BT5.9 is a 88 kW (110 kVA) Diesel standby generator set powered by a Cummins/Onan 6BT5.9-D(M) engine. It is available at 380 V, 400 V, 415 V and 440 V, 60 Hz. It holds 121 L (32.0 gal) of coolant, with a maximum ambient rating of 95 °C. The set measures 2240×1250×1270 mm (88.2×49.2×50.0 in), weighs about 426 kg (939 lb) and produces 97.3 dBA at 1 m.

88 kW
Standby
5.9 L
Displacement
4
Document types

How to read your Cummins/Onan serial & model number →

Specifications

FuelDiesel
Frequency60.0 Hz
Standby power88 kW
Standby kVA110
Prime power78 kW
ControllerDSE7320
AlternatorStamford/AvK STAMFORD
Voltage options380 V, 400 V, 415 V, 440 V
Coolant capacity121 L
Max ambient95 °C
Dimensions (L×W×H)2240×1250×1270 mm
Dry weight1270 kg
Sound level97.3 dBA @ 1 m

Engine

Cummins/Onan 6BT5.9-D(M)
Displacement5.9 L
AspirationTurbocharged
Rated speed1800 rpm

Filters & service parts

model family
ItemSpecCapacityPart #Interval
Air filter find
Fuel filter find
Oil filter find
Belt find
Coolant
Coolant filter find
Hydraulic filter find
Oil

Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number.

Common questions

What is the power rating of the Cummins/Onan 6BT5.9?

The Cummins/Onan 6BT5.9 is rated 88 kW standby (110.0 kVA).

What engine does the Cummins/Onan 6BT5.9 use?

The Cummins/Onan 6BT5.9 is powered by the Cummins/Onan 6BT5.9-D(M) engine.

What fuel does the Cummins/Onan 6BT5.9 use?

The Cummins/Onan 6BT5.9 runs on Diesel.

What alternator does the Cummins/Onan 6BT5.9 use?

The Cummins/Onan 6BT5.9 uses a Stamford/AvK STAMFORD alternator.

Troubleshooting

15

Fault codes

CodeMeaningRemedy
RUNRun
FAULT 1Fault 1
FAULT 2Fault 2
K13K13 - HET
K4 - Fault 2K4 - Fault 2
K5 - Fault 1K5 - Fault 1
K17K17 - PHET
K19K19 - PLOP
ES-1859-1Overvoltage MonitorShut down the output device and trip an optional circuit breaker
ES-1852Overload DetectorShut down the output device

Symptoms & remedies

SymptomCauseRemedy
Voltage regulator may require adjustment or is faultyVoltage, the voltage regulator may require adjustment or is faultyRefer to Tests and Adjustments section for adjustments, replace if faulty.
Shutdown was due to over/under frequencyIf shutdown was due to over/under frequency, the engine governor may require adjustment or is faultyRefer to Tests and Adjustments section for adjustments, replace if faulty.
No fault lamp litPossible defective ECM Check fuses F4 and F2 of ECM board A11.Perform restart and check for B+ voltage in at TB1-9 and voltage out at TB1-10 to fuel solenoid. If there is voitage out at TB1-10, check fuel supply solenoid, shutoff valves, etc. If there is no voltage out at TB1-10, ECM board A11 is defective. Replace.
AC output voltage too high or lowIs engine running at correct rpm? No; Are generator output connections correct and secure? Yes; Does adjustment of Voltage Adjust control R21 (if equipped) result in correct output voltage? No; Check Voltage Regulator Adjustment. Check ok? No; Check condition of rotating diodes.Visually inspect for loose connections, faulty diodes, etc. Check ok? Yes; Do not replace Voitage Regulator Replace Voltage Regulator VR21. ACAUTION VR21 until external trouble has been corrected to avoid possible damage to new regulator board.
Exciter field breaker trips (if equipped)Does AC output voltage build up to 150% or more of rated voltage before breaker trips? No; Check diodes in rotor assembly. Replace if bad.Check Voltage Regulator adjustments and connections. Check generator stator leads for proper, secure connection. Refer to appropriate electrical schematic. Check exciter rotor winding. Replace if bad. Check generator rotor field winding. Replace if bad. Check generator stator windings. Replace if bad. Do not replace Voltage Regulator Replace Voltage Regulator VR21. ACAUTION VR27 until external trouble has been corrected to avoid possible damage to new regulator board.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

31
Part #DescriptionQtySystem
3822509injector puller1Injector PartsGeek
3823276injector bore brush1Injector PartsGeek
3824469fuel pump gear puller1Fuel pump PartsGeek
982-0200Air Filter6Air filter PartsGeek
DM-3015282Thermostat 180F - 4BT 3.9, 6BT 5.91Thermostat PartsGeek
DM-3029551Fuel Injector - 6BT 5.91Injector PartsGeek
DM-3801372Gasket Set - 6BT 5.91Gasket PartsGeek
DM-3805401Oil Pump - 6BT 5.91Pump PartsGeek
DM-3805403Water Pump - 4BT 3.9, 6BT 5.91Pump PartsGeek
FP-6B59PREM6B/6BT5.9 In-Frame Kit w/upper gasket set & oil pan gasket1Gasket PartsGeek
FP-6B59PREML6B/6BT5.9 In-Frame Kit w/upper gasket set & oil pan gasket (late)1Gasket PartsGeek
FP-IFK6B59PREM6B/6BT5.9 In-Frame Kit w/upper gasket set & oil pan gasket1Gasket PartsGeek
FP-IFK6B59PREML6B/6BT5.9 In-Frame Kit w/upper gasket set & oil pan gasket (late)1Gasket PartsGeek
GM12667Sealing ring1Seal PartsGeek
3377259bosch timing tool (ve)1Service part / kit PartsGeek
965-0520Cooling Fan37Service part / kit PartsGeek
DM-3802010Main Bearing Set Standard - 4BT 3.9, 6BT 5.9, 6CT 8.31Service part / kit PartsGeek
FP-33569706B/6BT5.9 In-Frame Kit (contains FP-3802160 Piston Kit)1Service part / kit PartsGeek
FP-33569716B/6BT5.9 In-Frame Kit (contains FP-3802248 Piston Kit)1Service part / kit PartsGeek
GM12641Safety/locking agent1Service part / kit PartsGeek
GM12657Dipstick1Service part / kit PartsGeek
GM12676Cylinder liner1Service part / kit PartsGeek
GM12678Screw plug1Service part / kit PartsGeek
GM12697Torx-head bolt1Service part / kit PartsGeek
GM12921Hexagon bolt1Service part / kit PartsGeek
GM12924Rear end cover1Service part / kit PartsGeek
GM12936Wrapped bearing bush1Service part / kit PartsGeek
GM12937Wrapped bearing bush1Service part / kit PartsGeek
GM12954Dipstick1Service part / kit PartsGeek
GM12970Compression spring1Service part / kit PartsGeek
GM13175Pipe clamp1Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Continuous100%75.03.73
Prime
Prime6.6
Prime10%129.034.0
Prime20%
Prime25%19.01.74
Prime30%
Prime50%39.02.09
Prime75%52.04.08
Prime100%56.03.94
Standby

Available documents

Engine spec — 0042626 (Cummins/Onan)Engine spec — 4000145 (Cummins/Onan)Spec sheet — 6BT59-G6 (Cummins/Onan)Spec sheet — fr90439 (Cummins/Onan)Spec sheet — fr90441Spec sheet — fr90761 (Cummins/Onan)Spec sheet — mg90437a (Cummins/Onan)Spec sheet — mg90437b (Cummins/Onan)Spec sheet — mg90438a (Cummins/Onan)Spec sheet — mg90438b (Cummins/Onan)Parts manual — engine-parts-catalog-comp (Cummins/Onan)Service manual — 904-0501 Onan 4BT 6BT 6CT 6CTA Series Genset Service manual (04-1989) (Cummins/Onan)Service manual — 904-0501 Onan 4BT 6BT 6CT 6CTA Series Genset Service manual 04-1989 text (Cummins/Onan)