HomeEnginesMTU 20V 4000

MTU 20V 4000 Engine

The MTU 20V 4000 is a 4.49 L 20-cylinder four-cycle, diesel engine rated at 1500 rpm, producing up to 2420 kW. It powers generator sets from MTU, including the 20V 4000 DS3000 and 20V Series 4000. It holds 390 L (103.0 gal) of oil and 205 L (54.2 gal) of coolant.

Also known as: MTU 20V 4000

Part of the MTU 20V4000 engine family — 59 variants share parts & fitment.

4.49 L
Displacement
20
Cylinders
1500 rpm
Rated speed
2420 kW
Gross power

Engine specifications

Oil capacity390.0 L
Coolant capacity205.0 L
Displacement4.49 L
Cylinders20
Aspirationfour-cycle, diesel
Rated speed1500 rpm
Gross power2420 kW

Troubleshooting

57

Fault codes

CodeMeaningRemedy
99Lube-oil temperature before engine, shutdown
101Lube-oil temperature before engine, shutdown
401Lube oil pressure before engine, shutdown
SEO03Nd11 231Contact Service.
003HI T-FuelContact Service.
004SS T-FuelContact Service.
005HI T-Charge Air1. Reduce power, 2. Check intercooler.
006SS T-Charge Air1. Reduce power, 2. Check intercooler.
009HI T-Coolant IntercoolerReduce power.
010SS T-Coolant IntercoolerReduce power.
015LO P-Lube Oil
016SS P-Lube Oil1. Check oil level, top up as necessary (> Page 169). 2. Attempt to restart engine (-» Page 55).
019HI T-Exhaust A1. Check cabling (— Page 194). 2. Contact Service.
020SS T-Exhaust A1. Check cabling (— Page 194). 2. Contact Service.
021HI T-Exhaust B1. Check cabling (— Page 194). 2. Contact Service.
022SS T-Exhaust B1. Check cabling (> Page 194). 2. Contact Service.
023LO Coolant LevelCheck coolant level in expansion tank (— Page 176).
025HI P-Diff Lube OilReplace oil filter (— Page 173).
026HI P-Diff Lube OilReplace oil filter (— Page 173).
027HI Leak Fuel Level1. Check fuel system. 2. Contact Service.
029HI ETC 2 idle speedContact Service.
030SS Engine Speed1. Acknowledge alarm. 2. Attempt to restart engine.
031HI ETC 1 overspeedContact Service.
032SS ETC 1 overspeed1. Automatic power reduction by engine control system. 2. Check air filters (— Page 164).
033HI P-Diff-FuelReplace fuel filter (— Page 153).
034SS P-Diff-FuelReplace fuel filter (— Page 153).
036HI ETC 2 Overspeed1. Reduce power. 2. Contact Service.
037SS ETC 2 Overspeed1. Reduce power. 2. Contact Service.
038AL ETC Speed Deviation1. Reduce power. 2. Contact Service.
039AL ETC 2 Cutin Failure1. Reduce power. 2. Contact Service.
044LO Coolant Level IntercoolerCheck coolant level (— Page 184).
051HI T-Lube OilReduce power.
052SS T-Lube Oil1. Reduce power. 2. Check engine oil level (— Page 169).
057LO P-CoolantCheck coolant circuit.
058SS P-Coolant1. Automatic engine shutdown. 2. Check coolant level (— Page 176).
059SS T-Coolant L31. Allow engine to cool down; 2. Check coolant cooler, clean if necessary; 3. Contact Service.
060SS T-Coolant L41. Allow engine to cool down; 2. Check coolant cooler, clean if necessary; 3. Contact Service.
063HI P-Crankcase1. Reduce power. 2. Replace oil separator element (— Page 138).
064SS P-Crankcase1. Replace oil separator element (— Page 138). 2. Contact Service.
065LO P-FuelClean fuei prefilter (— Page 154). Flush fuel prefiiter (+ Page 158). Replace filter element of fuel prefilter (> Page 160). Replace fuel filter (=> Page 153).
066SS P-FuelClean fuei prefilter (— Page 154). Flush fuel prefiiter (+ Page 158). Replace filter element of fuel prefilter (> Page 160). Replace fuel filter (=> Page 153).
067Hi T-CoolantReduce power.
068SS T-Coolant1. Allow engine to cool down; 2. Check coolant cooler, clean if necessary; 3. Restart engine (— Page 59). 4. Contact Service.
081AL Rail LeakageContact Service.
082HI P-Fuel (Common Rail)Contact Service.
083LO P-Fuel (Common Rail)Contact Service.
085HI T-RecirculationReduce power.
086HI T-RecirculationReduce power.
089SS Engine Speed too LowCheck for additional messages.
090SS Starter Speed Not ReachedContact Service.
091SS Release Speed Not ReachedContact Service.
092SS Starter Speed Not ReachedContact Service.
093SS T-PreheatCheck preheater.
094LO T-PreheatCheck preheater.
095AL Prelubrication FaultCheck oil priming system.
102AL Consumption Meter FaultyContact Service.
104AL Eng Hours Counter DefectContact Service.

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterM015565/01E buy
Fuel filterReplace fuel filter or fuel filter element (→Page 6 – 26)W1001 Amazon $902.95 eBay
Oil filterReplace engine oil filter when changing engine oil when the time limit (years) has been reached, at the latest (→Page 6 – 43)W1008 Amazon eBay
Battery
Belt0135315483 Amazon eBay
Coolant
Coolant filter
Hydraulic filter
Oil
Spark plug

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Parts cataloged across the MTU 20V4000 family

82
Part #DescriptionCategory
07500159bAdapter, Injectoradapter
2020161Air filterair_filter
W1003Replace air filter (→Page 6 – 36)air_filter
W1005Air filtersair_filter
WM00076Air filter elementair_filter
21300116aDrive belt condition checkbelt
21300167aBattery-charging generator drive — Drive belt tension adjustmentbelt
21300167bBattery-charging generator drive — Drive belt replacementbelt
F6557991Puller bracketbracket
W1009Centrifugal oil filter (if fitted)centrifugal_oil_filter
30380Cleaner (Hakupur 312)cleaner
W1011Combustion chamberscombustion_chambers
W2004Fit new high-pressure sensor in fuel system.component_maintenance
W2006Check engine coolant thermostat and fit new thermal actuator.component_maintenance
W2007Check charge-air coolant thermostat and fit new thermal actuator.component_maintenance
W2009Inspect centrifugal oil filter for wear (if fitted).component_maintenance
W2010Overhaul starter.component_maintenance
W2062Fit new sealing materials for all components disassembled.component_maintenance
07500160a1Cable connector, Injectorconnector
20300173aCoolant filtercoolant_filter
W1055Overhaul cylinder heads, visually inspect piston crowns and running pattern of cylinder liners (→Workshop Manual)cylinder_head
W1063Overhaul cylinder heads. Visually inspect piston crowns and wear pattern on cylinder liner running surfaces.cylinder_heads
W1038Overhaul exhaust turbocharger (→Workshop Manual)exhaust_turbocharger
W3000Completely disassemble the engine. Inspect engine components as per Maintenance Manual instructions and repair or fit new components as required.extended_component_maintenance
07500211aScrew, Adapter (3)fastener
08300126aEasy-change filterfilter
40477Assembly paste (Optimoly Paste White T)fluid
X00029933Grease (Kluthe Hakuform 30-10/Emulgier)fluid
W1051Overhaul fuel delivery pump (→Workshop Manual)fuel_delivery_pump
W1001Fuel filter or new fuel filter insertfuel_filter
WM00086Easy-change fuel filterfuel_filter
W1006Fuel injectorsfuel_injectors
01200210aGasketgasket
04000047aSealing ring, Injectorgasket
07500220aO-rings (2) and damping ring (3), Injectorgasket
08300029bGasketgasket
F30027340Ratchet adapterhand_tool
20200220aDisconnect pump and hose.hose
07600211aInjectorinjector
507015174Injectors Y39.1 to Y39.8, engine side A (underneath the cylinder head covers of the cylinders)injector
F30378403Injector installation jigjig
F6555197Lever for force-in leverlever
F6557952Force-in lever for injector installationlever
W1008Engine oil filteroil_filter
WM00067Oil filter elementoil_filter
0.04PMother_service
0.37COother_service
0135315483Connector pliersother_service
1020FDL1106Generator Modelother_service
1020FDM1182Generator Modelother_service
1020FDS1124Generator Modelother_service
1030FDH1252Generator Modelother_service
1030FDH1254Generator Modelother_service
1030FDL1110Generator Modelother_service
10311583Colt Hayesother_service
20300174aSealing ringother_service
217.3Heat Radiated to Ambientother_service
28149Dry Weightother_service
5.95NOx + NMHCother_service
60.6Fan Powerother_service
95.4Displacementother_service
97.5Sound Levelother_service
A001061/MTU Fluids and Lubricants Specificationother_service
F30047446Torque wrench, 60-320 Nmother_service
F30510423Torque wrench, 10-60 Nmother_service
F6555766Barring toolother_service
M015565/01EAir Filterother_service
M015565/02ECooling system (LT circuit)other_service
M015715/00Eother_service
MTU-015715/00ESpecial toolsother_service
MTU-06-08Safety instructionsother_service
F30377769Puller for injector removalpuller
20300176aCharge-air coolant pump — Relief bore checkpump
50701513aTemperature sensors for single exhaust gas B4.1 to B4.8 (engine side A)sensor
507015144Temperature sensors for single exhaust gas B4.11 to B4.18 (engine side B)sensor
F30027336Torque wrench 6-50 Nmspecial_tools
F6789889Installation/removal tool for injectorspecial_tools
W2005Check engine coolant thermostat and replace thermal actuator (→Workshop Manual)thermostat
0015384230Torque wrench, 0.5-5 Nmtool
F30452578Slotted nut driver, 0.5-5 Nmtool
F30452739Milling cuttertool
W1002Check valve clearance (→Page 6 – 10)valve_gear

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Aftermarket parts that fit this engine

3

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Common questions

What is the oil capacity of the MTU 20V 4000?

The MTU 20V 4000 engine has an oil capacity of 390.0 liters.

What is the displacement of the MTU 20V 4000?

The MTU 20V 4000 has a displacement of 4.49 liters with 20 cylinders.

Which generators use the MTU 20V 4000 engine?

The MTU 20V 4000 powers 2 generator set(s), including MTU 20V 4000 DS3000, MTU 20V Series 4000.