HomeEnginesKohler KDI 3404TM

Kohler KDI 3404TM Engine

The Kohler KDI 3404TM is a 3.36 L 4-cylinder turbo engine rated at 1500 rpm, producing up to 72 kW. It powers generator sets from Kohler, including the 40REOZK, 50REOZK, 60REOZK and KDI 3404 TM. It holds 15.6 L (4.1 gal) of oil and 4.5 L (1.2 gal) of coolant.

Also known as: Kohler KDI 3404TM, KDI 3404TM

Part of the Kohler KDI 3404TM engine family — 2 variants share parts & fitment.

3.359 L
Displacement
4
Cylinders
1500 rpm
Rated speed
72 kW
Gross power

Engine specifications

Oil capacity15.6 L
Coolant capacity4.5 L
Displacement3.359 L
Cylinders4
AspirationTurbo
Rated speed1500 rpm
Gross power72 kW

Common problems

15
  • Warning YELLOW light turn on
    Cause: Engine ECU has detect a malfunctions
    Fix: Contact KOHLER authorised workshops
  • Throttle to MAX in starting
    Fix: Release the throttle and wait some seconds
  • The engine does not start
    Cause: Sulphated battery terminals corroded
    Fix: Clean the battery terminals
  • Sulphated battery terminals
    Fix: Clean the battery terminals
  • RPM instability at idle speed
    Cause: Clogged fuel pipes
    Fix: Contact KOHLER authorised workshops
  • Poor quality fuel
    Fix: Clean the tank and refuel with quality fuel
  • Numero dei giri al minimo basso
    Cause: Clogged fuel pipes
    Fix: Contact KOHLER authorised workshops
  • Intake or exhaust system clogged
    Fix: Replace with a new fuse; if the problem persists, Contact KOHLER authorised workshops
  • High oil sump level
    Fix: Replace the engine oil; if the problem persists, Contact KOHLER authorised workshops
  • Frozen fuel
    Fix: Contact KOHLER authorised workshops
  • Excessive fuel consumption
    Cause: Clogged air filter
    Fix: Replace with a new filter
  • Engine starts but stops
    Cause: Inefficient electrical connections
    Fix: Clean the electrical contacts; if the problem persists, Contact KOHLER authorised workshops
  • Engine lost its initial performance
    Cause: Clogged air filter
    Fix: Replace with a new filter
  • Engine doesn't rev up
    Cause: Safety protocol in starting
    Fix: Wait some seconds
  • Clogged radiator
    Fix: Clean the radiator; if the problem persists, contact KOHLER authorised workshops

Compiled from service & troubleshooting documentation across every generator set that uses the Kohler KDI 3404TM.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterDry air cleaner external cartridge5000 hr
Fuel filter250 hr
Oil filter250 hr
BatteryOne, 650 CCA
BeltAlternator belt1500 hr
Coolantinterior radiator cleaning1000 hr
Oil15.6 L250 hr
Spark plug

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

1
ItemActionHoursMonthsNotes
oilChange500 hrMinimum 500 hours oil change interval

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

30
TypeItemValueUnitCondition
Other10 in. weld flange bolt circle diameter B361.95mm (14.25 in.)
Other10 in. weld flange outside diameter C406.4mm (16.0 in.)
Other10 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other12 in. weld flange bolt circle diameter B431.80mm (17.00 in.)
Other12 in. weld flange outside diameter C482.6mm (19.0 in.)
Other12 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other14 in. weld flange bolt circle diameter B476.25mm (18.75 in.)
Other14 in. weld flange outside diameter C533.4mm (21.0 in.)
Other14 in. weld flange quantity of bolts / bolt hole diameter D12, 28.58mm (1.13 in.)
Other16 in. weld flange bolt circle diameter B539.75mm (21.25 in.)
Other16 in. weld flange outside diameter C596.9mm (23.5 in.)
Other16 in. weld flange quantity of bolts / bolt hole diameter D16, 28.58mm (1.13 in.)
Other18 in. weld flange bolt circle diameter B577.85mm (22.75 in.)
Other18 in. weld flange outside diameter C635.0mm (25.0 in.)
Other18 in. weld flange quantity of bolts / bolt hole diameter D16, 31.75mm (1.25 in.)
Other20 in. weld flange bolt circle diameter B635.00mm (25.00 in.)
Other20 in. weld flange outside diameter C698.5mm (27.5 in.)
Other20 in. weld flange quantity of bolts / bolt hole diameter D20, 31.75mm (1.25 in.)
Other5 in. weld flange bolt circle diameter B215.90mm (8.50 in.)
Other5 in. weld flange outside diameter C241.30mm (9.50 in.)
Other5 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other6 in. weld flange bolt circle diameter B254.0mm (10.0 in.)
Other6 in. weld flange outside diameter C279.4mm (11.0 in.)
Other6 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other8 in. weld flange bolt circle diameter B298.45mm (11.75 in.)
Other8 in. weld flange outside diameter C342.9mm (13.5 in.)
Other8 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
OtherWeld flange angle A (10, 12, 14 in. nominal pipe size)30deg.
OtherWeld flange angle A (16, 18, 20 in. nominal pipe size)22.5deg.
OtherWeld flange angle A (5, 6, 8 in. nominal pipe size)45deg.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
FuelNo 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 and No 2 Diesel (US) - ASTM D 975-09 B - Grade 2-D S 15, S 500 for mechanical models onlyASTM D 975-09 B

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Kohler KDI 3404TM family

5
Part #DescriptionCategory
F-44kerosene, NATO designationfuel
F-63kerosene, NATO designation, equivalent to F-34/F-35 with additivesfuel
ED0010101730-SCamshaftother_service
ED0010101820-SCamshaftother_service
ED0014603650-SSix Nicks SN8other_service

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Aftermarket parts that fit this engine

1

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Common questions

What is the oil capacity of the Kohler KDI 3404TM?

The Kohler KDI 3404TM engine has an oil capacity of 15.6 liters.

What is the displacement of the Kohler KDI 3404TM?

The Kohler KDI 3404TM has a displacement of 3.359 liters with 4 cylinders.

Which generators use the Kohler KDI 3404TM engine?

The Kohler KDI 3404TM powers 5 generator set(s), including Kohler 40REOZK, Kohler 50REOZK, Kohler 60REOZK, Kohler KDI 3404 TM, Kohler KDI 3404 TM E.PACK 60 kVA.

How often should you change the oil in the Kohler KDI 3404TM?

The Kohler KDI 3404TM oil change interval is every 250 hours.

What is a common problem with the Kohler KDI 3404TM engine?

A commonly reported issue on generators using the Kohler KDI 3404TM is: Warning YELLOW light turn on. Cause: Engine ECU has detect a malfunctions. Fix: Contact KOHLER authorised workshops.