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Generac G-Force serie 400 Engine

The Generac G-Force serie 400 is an engine. It powers generator sets from Generac, including the G0072100. It holds 1.03 L (0.3 gal) of oil.

Also known as: Generac G-Force serie 400

Part of the Generac G-Force 400 engine family — 5 variants share parts & fitment.

1.03 L
Oil capacity

Engine specifications

Oil capacity1.03 L

Common problems

15
  • Unit will not start in AUTO with utility loss — LED RED LOW OIL PRESSURE
    Cause: Check LEDs / screen for alarms.
    Fix: Check oil level and add oil as needed. If oil level is correct, contact an IASD.
  • Unit will not start in AUTO with utility loss — LED: RED LOW OIL PRESSURE
    Fix: Check oil level and add oil as needed. If oil level is correct, contact an IASD
  • Engine cranks but will not start
    Cause: No fuel
    Fix: Replenish fuel / turn on fuel valve.
  • Engine starts hard and runs rough
    Cause: Plugged or damaged air cleaner
    Fix: Inspect and clean air cleaner.
  • Yellow LED illuminated in any state LOW BATTERY
    Fix: Clear alarm. Using control panel, check battery by navigating to BATTERY MENU option from MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery
  • No transfer to standby after utility source failure
    Cause: Generator MLCB (generator disconnect) is OFF (OPEN)
    Fix: Set generator MLCB (generator disconnect) to ON (CLOSED).
  • Unit consumes large amounts of oil
    Cause: Excessive engine oil
    Fix: Adjust oil to correct level. See Checking Engine Oil Level.
  • Engine will not crank
    Cause: Blown fuse
    Fix: Correct short circuit condition by replacing 7.5 A fuse in generator control panel. Contact an IASD if fuse continues to blow.
  • Unit shuts down during operation — LED RED HIGH TEMPERATURE
    Cause: Check LEDs / screen for alarms.
    Fix: Inspect ventilation around generator, intake, exhaust, and rear of generator. If no obstructions are present, contact an IASD.
  • No AC output from generator
    Cause: Generator MLCB (generator disconnect) is OFF (OPEN)
    Fix: Set generator MLCB (generator disconnect) to ON (CLOSED).
  • Yellow LED illuminated in any state — LED YELLOW LOW BATTERY
    Cause: Check screen for additional information.
    Fix: Clear alarm. Using control panel, check battery by navigating to BATTERY MENU option from MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery.
  • Yellow LED illuminated in any state — LED: YELLOW LOW BATTERY
    Fix: Clear alarm. Using control panel, check battery by navigating to BATTERY MENU option from MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery
  • Unit will not start in AUTO with utility loss — LED NONE NOT ACTIVATED
    Cause: Check if screen says unit not activated.
    Fix: See Activation section in installation manual.
  • Unit will not start in AUTO with utility loss — LED GREEN
    Cause: Check screen for start delay countdown.
    Fix: If startup delay is greater than expected, contact an IASD to adjust from 2 to 1500 seconds.
  • Unit was running and shut down, attempts to restart — LED RED RPM SENSE LOSS
    Cause: Check LEDs / screen for alarms.
    Fix: Clear alarm and remove household loads from generator. Put into AUTO and restart. If generator does not start, contact an IASD.

Compiled from service & troubleshooting documentation across every generator set that uses the Generac G-Force serie 400.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter0J8478S400 hr Amazon eBay $16.00 NAPA $24.32 KuduParts $15.00 FridayParts $17.20
Fuel filter—1200 hr
Oil filter070185ES500 hr Amazon eBay $30.00 NAPA $9.09 FridayParts $22.99
Battery0H3421S Amazon eBay $283.32
Belt—
Coolant—
Coolant filter—
Oil1.03 L—500 hr
Spark plug0G0767B400 hr Amazon eBay $2.17 NAPA $5.63

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

26
ItemActionHoursMonthsNotes
Aceite del motorChange25 hrFirst service — Después del período de asentamiento de 25 horas, se recomienda utilizar el aceite 5W-20 propiedad de Generac para uso continuo.
Engine oilChange25 hrFirst service — After the 25 hour break-in period, use Generac 5W-20 GEO for continuous use
Huile moteur et filtre à huileChange25 hrFirst service — Après les premières 25 heures de marche
Jeu des soupapesAdjust25 hrFirst service — Après les premières 25 heures de marche; puis toutes les 400 heures
Battery conditionCheck200 hr24 moSchedule A.
Óleo lubrificante e filtro de óleoChange200 hr24 moFirst service — Trocar após as primeiras 25 horas; Programação A (2 anos ou 200 h); em clima frio (<4,4 °C) ou quente contínuo (>29,4 °C) anualmente ou 100 h
Aceite del motor y filtro de aceiteReplace400 hr48 moFirst service — Programa B: cada cuatro años o 400 horas.
Bujía(s)Replace400 hr48 moPrograma B: cada cuatro años o 400 horas.
Engine air filterReplace400 hr48 moSchedule B. Emissions-critical.
Engine oil and oil filterChange400 hr48 moFirst service — Schedule B.
Filtro de aire del motorReplace400 hr48 moPrograma B: cada cuatro años o 400 horas.
Filtro de ar do motorReplace400 hr48 moProgramação B (4 anos ou 400 h)
Folga da válvulaAdjust400 hr48 moFirst service — Inspecionar/ajustar após as primeiras 25 h e depois a cada 400 h; Programação B; exclui 14/18 kW com motor 816 cc
Separación de la válvulaAdjust400 hr48 moFirst service — Programa B. Inspeccione y ajuste después de las primeras 25 horas y luego cada 400 horas. No necesario en unidades 14/18 kW con motor 816 cc.
Spark plug(s)Replace400 hr48 moSchedule B. Emissions-critical.
Valve clearanceAdjust400 hr48 moFirst service — Schedule B; inspect/adjust valve clearance after first 25 hours of operation, then at 400 hour intervals. Where applicable; excludes units with hydraulic lifters (14 or 18 kW with 816cc engine).
Valve clearanceInspect400 hr48 moFirst service — Where applicable; excludes units with hydraulic lifters (14 kW and 18 kW with 816cc engine).
Vela(s) de igniçãoReplace400 hr48 moProgramação B (4 anos ou 400 h)
BateriaCheck12 moEstado da bateria; todos os anos
Condición de la bateríaInspect12 moAnualmente (revisión de batería y carga).
Enclosure louversInspect12 moRemove any shrubs or tall grasses within 3 ft (0.91 m) of intake/discharge louvers; clean accumulated debris inside enclosure.
Fuel systemTest12 moPerform fuel system leak test from supply to regulator.
Lines and connections (fuel and oil)Inspect12 moInspect for fuel or oil leaks.
Prueba de fugas del sistema de combustibleTest12 moAnualmente.
Sistema de combustívelTest12 moTeste de vazamento; todos os anos
Water intrusionInspect12 moVerify water sprinklers, roof run-off, downspouts and sump pump discharges are directed away from generator enclosure.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
GapFolga da vela de ignição0,020pol
GapFolga da vela de ignição0,040pol
GapFolga da vela de ignição0,508mm
GapFolga da vela de ignição1,02mm
GapSeparación de las bujías0.508mm (0.020 pulg.)
GapSeparación de las bujías1.02mm (0.040 pulg.)
GapSpark plug gap0.020 in (0.508 mm)in (mm)
GapSpark plug gap0.040 in (1.02 mm)in (mm)
GapSpark plug gap (10 kW)0.020in (0.508 mm)
GapSpark plug gap (14-24 kW)0.040in (1.02 mm)
GapÉcartement de bougie0,508mm (0,020 po)
GapÉcartement de bougie1,02mm (0,040 po)
OtherCold Smart Start fixed temperature20 F (-7 C)F (C)22-26 kW
OtherCold Smart Start fixed temperature50 F (10 C)F (C)10-20 kW
OtherFusível do painel de controle7,5A
OtherOrdem de partida (10 kW)15 s de arranque, 7 s de repouso, seguidos por quatro ciclos adicionais de 7 s de arranque e 7 s de repousocinco ciclos de manivela
OtherOrdem de partida (14 a 24 kW)16 s de arranque, 7 s de repouso, 16 s de arranque, 7 s de repouso, seguidos por três ciclos adicionais de 7 s de arranque e 7 s de repousocinco ciclos de manivela
OtherPerda de potência do motor por altitude3,5% a cada 304,8 m (1.000 pés) acima do nível do mar
OtherPerda de potência do motor por temperatura1% a cada 6 °C (10 °F) acima de 15 °C (60 °F)
OtherRedução de classificação GN vs PL10 a 20%
OtherTamanho mínimo de tanque de PL ao converter de GN946L (250 gal)
PressureFuel pressure at regulator, LP gas10-12 in water column (2.49-2.99 kPa)in water column (kPa)
PressureFuel pressure at regulator, NG3.5-7.0 in water column (0.87-1.74 kPa)in water column (kPa)
PressureFuel pressure to regulator (LP)10-12in water column (2.49-2.99 kPa)
PressureFuel pressure to regulator (NG)3.5-7.0in water column (0.87-1.74 kPa)
PressureLP gas required fuel pressure at generator fuel inlet10–12 in water column (2.49–2.99 kPa)in water column
PressureNatural gas required fuel pressure at generator fuel inlet3.5–7.0 in water column (0.87–1.74 kPa)in water column
PressurePresión del combustible (GN)0.87 a 1.74kPa (3.5 a 7.0 pulg. de columna de agua)
PressurePresión del combustible (PL)2.49 a 2.99kPa (10 a 12 pulg. de columna de agua)
PressurePression de carburant GN à l’entrée du vapo-détendeur0,87 à 1,74kPa (3,5 à 7,0 poH2O)GN
PressurePression de carburant GPL à l’entrée du vapo-détendeur2,49 à 2,99kPa (10 à 12 poH2O)GPL
PressurePressão do combustível (GN) para o regulador0,87–1,74kPagás natural
PressurePressão do combustível (GN) para o regulador3,5–7,0pol de coluna de águagás natural
PressurePressão do combustível (PL) para o regulador10–12pol de coluna de águagás PL
PressurePressão do combustível (PL) para o regulador2,49–2,99kPagás PL
SpeedDuração do ciclo de exercício5minutosextensão do tempo de exercício
SpeedFrecuencia de salida del generador (E1 a E2)59.5 a 60.5Hzcon el generador funcionando
SpeedGenerator output frequency (E1-E2)59.5–60.5Hzduring electrical checks
TemperatureCold weather kit recommended below32F (0 C)
TemperatureFaixa de operação normal-20 a 122°Ftestado conforme UL 2200
TemperatureFaixa de operação normal-29 a 50°Ctestado conforme UL 2200
TemperatureNormal operating range (tested to UL 2200)-20 F to 122 F (-29 C to 50 C)F (C)
TemperaturePonto de ajuste Cold Smart Start-7°C22/24 kW
TemperaturePonto de ajuste Cold Smart Start10°C10 kW a 20 kW
TemperaturePonto de ajuste Cold Smart Start20°F22/24 kW
TemperaturePonto de ajuste Cold Smart Start50°F10 kW a 20 kW
TemperatureRango de funcionamiento normal (UL 2200)-29 a 50°C (20 a 122 °F)
TemperatureRated operating temperature range-20 F to 122 F(-29 C to 50 C)per UL 2200 test
TorqueBarra colectora de neutro2.26Nm (20 lb-pulg.)10 a 14 AWG
TorqueBarra colectora de neutro2.82Nm (25 lb-pulg.)8 AWG
TorqueBarra colectora de neutro3.95Nm (35 lb-pulg.)4 a 6 AWG
TorqueBattery cable connections70 in-lbs (8 Nm)in-lbs
TorqueBougies d’allumage25Nm (18,4 pi-lb)
TorqueBujía(s)25Nm (18.4 lb-pie)
TorqueCables de la batería (positivo y negativo)8Nm (70 lb-pulg.)
TorqueContraporca do braço oscilante174pol-lb20 a 24 kW
TorqueContraporca do braço oscilante19,68Nm20 a 24 kW
TorqueContraporca do braço oscilante53pol-lb10 kW
TorqueContraporca do braço oscilante6,0Nm10 kW
TorqueContratuerca del balancín19.68Nm (174 lb-pulg.)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oilAPI SJ, SL ou mieuxChanger l'huile chaque année ou toutes les 100 heures par temps froid (< 4,4 °C) ou exploitation continue par temps chaud (> 29,4 °C)
Engine oil5W-20Aceite 5W-20 propiedad de Generac para uso continuo, después del período de asentamiento de 25 horas.
Engine oil5W-20 (Generac proprietary)API Service Class SJ, SL, or better1.03 LOil capacity including filter. Use for continuous use after the 25 hour break-in period; specifically formulated for gaseous powered Generac generators. Do not use special additives. Change every year or 100 hours in cold weather (below 40 F) or continuous hot weather (above 85 F).
Engine oil5W-30Aceite orgánico 5W-30 prellenado de fábrica.
Engine oil5W-30 (factory fill) / 5W-20 GEO (continuous)Generac proprietary gaseous engine oil (GEO)Unit comes filled with 5W-30 organic oil; after 25 hour break-in use 5W-20 GEO
Engine oilGenerac 5W-20 exclusiveAPI SJ, SL ou mieuxAprès la période de rodage de 25 heures et à chaque intervalle; spécialement formulée pour les génératrices Generac alimentées au gaz
FuelGás natural: mínimo 37,26 MJ/m³ (1.000 BTU/pé³); PL: mínimo 93,15 MJ/m³ (2.500 BTU/pé³)Sistema de combustível de dupla carburação; configurado de fábrica para GN
FuelGas naturalContenido de BTU de al menos 37.26 MJ/m3 (1,000 BTU/pie3); presión de suministro 0.87 a 1.74 kPa (3.5 a 7.0 pulg. de columna de agua) en la entrada de combustibleTamaño mínimo de tanque/medidor debe cubrir el generador a carga completa más todas las cargas de los artefactos.
FuelLP gas (vapor), minimum 2,500 BTUs per ft3 (93.15 megajoules per m3)Vapor withdrawn liquid propane.
FuelLiquid propane (LP) vaporBTU content at least 2,500 BTUs per ft3 (93.15 megajoules per m3)If converting to LP gas from NG, a minimum LP tank size of 250 gal (946 L) is recommended.
FuelNatural gas (NG)BTU content at least 1,000 BTUs per ft3 (37.26 megajoules per m3)Unit factory-configured to run on NG.
FuelNatural gas, minimum 1,000 BTUs per ft3 (37.26 megajoules per m3)Dual fuel carburetion; factory-configured for NG. Minimum LP tank size 250 gal (946 L) if converting to LP.
FuelNatural gas: at least 1,000 BTU/ft3 (37.26 MJ/m3); LP gas: at least 2,500 BTU/ft3 (93.15 MJ/m3)LP gas should only use a vapor withdrawal system
FuelPropano líquido (vapor)Contenido de BTU de al menos 93.15 MJ/m3 (2,500 BTU/pie3); presión de suministro 2.49 a 2.99 kPa (10 a 12 pulg. de columna de agua) en la entrada de combustible946.0 L (tamaño mínimo de tanque recomendado, 250 gal)Solo sistema de recuperación de vapor. No conectar a un tanque de propano líquido de 20 o 30 lb (9 o 14 kg).
OtherÁgua destilada (baterias não lacradas)Encha apenas com água destilada; NÃO use água comum de torneira
OtherSolución de bicarbonato de sodio454.0 Agente neutralizante de ácidos para derrames de electrolito de batería.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

31
CodeNameMeaningSeverityAction
BATERÍA BAJABATERÍA BAJAIndicador LED amarillo encendido en cualquier estado.WarningBorre la alarma. Navegue hasta BATTERY MENU del MAIN MENU para revisar la batería. Si indica GOOD, comuníquese con un IASD. Si indica CHECK BATTERY, reemplace la batería.
BATTERY PROBLEMBattery ProblemYellow LED illuminated in any state.WarningContact an IASD.
CARGADOR SIN CACARGADOR SIN CAIndicador LED amarillo encendido en cualquier estado.WarningComuníquese con un IASD.
CHARGER MISSING ACCharger Missing ACYellow LED illuminated in any state.WarningContact an IASD.
CHARGER WARNINGCharger WarningYellow LED illuminated in any state.WarningContact an IASD.
CONTROLLER FAULTController FaultAlarm message listed on controller menu.ShutdownContact an IASD.
DESCONEXIÓN AUXILIARDESCONEXIÓN AUXILIARLa unidad no arranca.ShutdownColoque los interruptores de desconexión auxiliar en posición CERRADA (I).
EMERGENCY STOPEmergency StopAlarm message listed on controller menu.ShutdownCheck emergency shutdown switch and reset.
FUSE PROBLEMFuse ProblemAlarm message listed on controller menu.ShutdownCheck 7.5A controller fuse and replace if blown.
HIGH TEMPERATUREHigh Engine TempUnit shuts down during operation. Red LED.ShutdownInspect ventilation around generator, intake, exhaust, and rear of generator. If no obstructions are present, contact an IASD.
INSPECCIONE LA BATERÍAINSPECCIONE LA BATERÍAIndicador LED amarillo encendido en cualquier estado.WarningInspeccione la batería. Presione ENTER para borrar.
INSPECT BATTERYInspecionar a bateriaLED amarelo aceso em qualquer estado.InfoInspecione a bateria. Pressione ENTER para apagar.
LOW BATTERYBateria baixaLED amarelo aceso em qualquer estado.WarningApague o alarme. Verifique a bateria no BATTERY MENU. Se GOOD, entre em contato com uma IASD. Se CHECK BATTERY, troque a bateria.
LOW OIL PRESSURELow Oil PressureUnit will not start in AUTO with utility loss. Red LED.ShutdownCheck oil level and add oil as needed. If oil level is correct, contact an IASD.
LOW VOLTS REMOVE LOADLow Volts Remove LoadUnit will not start in AUTO with utility loss. Red LED.ShutdownClear alarm and remove household loads. Put in AUTO and restart.
NOT ACTIVATEDUnit Not ActivatedUnit will not start in AUTO with utility loss. No LED.InfoSee Activation section in installation manual.
OVERCRANKOvercrankUnit will not start in AUTO with utility loss. Red LED.ShutdownVerify fuel line shutoff valve is ON. Clear alarm. Start unit in MANUAL. If it does not start or runs rough, contact an IASD.
OVERLOAD REMOVE LOADOverload Remove LoadUnit shuts down during operation. Red LED.ShutdownClear alarm and remove household loads from generator. Put in AUTO and restart.
OVERLOAD WARNINGAviso de sobrecargaAviso de sobrecarga.WarningRemova as cargas domésticas do gerador.
OVERSPEEDOverspeedUnit will not start in AUTO with utility loss. Red LED.ShutdownContact an IASD.
OVERVOLTAGEOvervoltageUnit will not start in AUTO with utility loss. Red LED.ShutdownContact an IASD.
PROBLEMA DE BATERÍAPROBLEMA DE BATERÍAIndicador LED amarillo encendido en cualquier estado.WarningComuníquese con un IASD.
RPM SENSE LOSSRPM Sense LossUnit was running and shut down, attempts to restart. Red LED.ShutdownClear alarm and remove household loads. Put into AUTO and restart. If generator does not start, contact an IASD.
SERVICE AService Schedule AYellow LED illuminated in any state.WarningPerform SERVICE A maintenance. Press ENTER to clear.
SERVICE BService Schedule BYellow LED illuminated in any state.WarningPerform SERVICE B maintenance. Press ENTER to clear.
SHUTDOWN SWITCHShutdown SwitchUnit will not start. Flashing red LED.ShutdownCheck emergency shutdown switches. Set switch(es) to CLOSED (I). Clear alarm.
STEPPER OVERCURRENTStepper OvercurrentUnit will not start in AUTO with utility loss. Red LED.ShutdownContact an IASD.
UNDERSPEEDUnderspeedUnit will not start in AUTO with utility loss. Red LED.ShutdownContact an IASD.
UNDERVOLTAGEUndervoltageUnit will not start in AUTO with utility loss. Red LED.ShutdownContact an IASD.
USB WARNINGAviso de USBAviso relacionado ao dispositivo USB.WarningTente novamente com USB de melhor qualidade. Os nomes dos ficheiros no USB não podem ter mais de 8 caracteres.
WIRING ERRORWiring ErrorUnit will not start in AUTO with utility loss. Red LED.ShutdownContact an IASD.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjusting Valve Clearance adjustment

⚠ Risk of Burn. Allow the engine to cool before performing the following procedure.

Tools: feeler gauge, 10 mm wrench, 13 mm wrench, 14 mm wrench, 10 mm hex key

  1. Remove spark plug wire(s) and position away from spark plug(s).
  2. Remove spark plug(s).
  3. Remove the four screws attaching valve cover. Remove and discard gasket.
  4. Verify piston is at TDC of its compression stroke (both valves closed).
  5. Loosen rocker jam nut using a 10 mm wrench (10 kW units) or 13 mm wrench (20-24 kW units).
  6. Turn pivot ball stud using a 14 mm wrench (10 kW) or 10 mm hex key (20-24 kW) while checking clearance with a feeler gauge.
  7. Hold pivot ball stud and tighten rocker arm jam nut.
  8. Inspect valve clearance to verify it did not change.
  9. Install new valve cover gasket and valve cover; tighten fasteners in a cross pattern.
  10. Install spark plug(s) and tighten to 18 ft-lbs (25 Nm); attach spark plug wires.
  11. Repeat process for other cylinder if equipped.
Ajustar a folga das válvulas adjustment

⚠ Risco de queimaduras. Deixe o motor esfriar antes de executar o procedimento.

Tools: Chave de 10 mm, Chave de 13 mm, Chave de 14 mm, Chave sextavada de 10 mm, Calibrador

  1. Remova os fios das velas de ignição e remova as velas de ignição.
  2. Remova os quatro parafusos que prendem a tampa da válvula; descarte a junta.
  3. Verifique se o pistão está no TDC do seu curso de compressão.
  4. Solte a contraporca do balanceiro (C) com chave de 10 mm ou 13 mm.
  5. Gire o pino de esfera articulada (D) com chave de 14 mm ou sextavada de 10 mm e ajuste a folga.
  6. Aperte a contraporca do braço oscilante e inspecione a folga novamente.
  7. Instale a nova junta e as tampas das válvulas; aperte em padrão transversal.
  8. Instale as velas e aperte a 25 Nm; conecte os fios das velas.
Ajuste de la separación de la válvula adjustment

⚠ Deje que el motor se enfríe antes del procedimiento.

⚠ Desconecte el cable negativo y luego el positivo de la batería.

⚠ No necesario en unidades 14 o 18 kW con motor de 816 cc.

Tools: Llave de 10 mm, Llave de 13 mm, Llave de 14 mm, Llave hexagonal de 10 mm, Galga de espesores

  1. Retire los hilos de las bujías y las bujías.
  2. Retire los cuatro tornillos de la cubierta de la válvula y deseche la junta.
  3. Verifique que el pistón esté en el PMS de su carrera de compresión.
  4. Suelte la contratuerca del balancín (llave 10 mm en 10 kW, 13 mm en 20 a 24 kW).
  5. Gire el espárrago del pivote (llave 14 mm en 10 kW, hexagonal 10 mm en 20 a 24 kW) ajustando la separación.
  6. Sostenga el espárrago y apriete la contratuerca del balancín.
  7. Inspeccione la separación para verificar que no cambió.
  8. Instale una junta nueva y la cubierta de la válvula; apriete en patrón cruzado.
  9. Instale las bujías y apriete a 25 Nm (18 lb-pie).
  10. Conecte los hilos de las bujías.
Ajuster le jeu des soupapes adjustment

⚠ Risque de brûlure : laisser le moteur refroidir avant d’exécuter la procédure.

⚠ Réglage non requis sur les modèles de 14 ou 18 kW à moteur de 816 cc.

Tools: Clé de 10 mm ou 13 mm, Clé de 14 mm ou clé hexagonale de 10 mm, Jauge d’épaisseur

  1. Laisser le moteur refroidir.
  2. Débrancher les câbles de bougie et les placer à l’écart.
  3. Retirer les bougies.
  4. Retirer les quatre vis du cache-culbuteurs et mettre le joint au rebut.
  5. S’assurer que le piston est au point mort haut (PMH) de sa course de compression.
  6. Desserrer le contre-écrou de culbuteur.
  7. Faire tourner le goujon pivot tout en contrôlant le jeu avec une jauge d’épaisseur.
  8. Ajuster le jeu conformément à la section Moteur.
  9. Tenir le goujon pivot et serrer le contre-écrou au couple spécifié.
  10. Poser un joint de cache-culbuteurs neuf et remonter le cache-culbuteurs.
  11. Mettre les bougies en place au couple de 25 Nm (18 pi-lb).
Conversión de combustible (GN a PL) adjustment

⚠ La perilla del selector de combustible debe ajustarse al combustible correcto para que el generador funcione correctamente.

  1. Ubique la perilla de conversión de combustible naranja (bajo el mezclador en 10 kW; sobre el mezclador en 14 a 24 kW).
  2. Gire la perilla de conversión hacia la flecha del tipo de combustible marcado hasta que se detenga.
  3. La perilla gira 180° y se desliza hacia dentro del mezclador al convertir a propano líquido.
  4. Ingrese la selección de combustible (PL/GN) en el controlador mediante el Asistente de instalación o el menú EDITAR.
Fuel Conversion (NG to LP) adjustment

⚠ Fuel and vapors are extremely flammable and explosive; no leakage permitted.

  1. Turn fuel conversion knob toward marked fuel source arrow until it stops (rotates 180° and slides into mixer body).
  2. Enter fuel selection (LP/NG) on controller using Install Wizard or EDIT menu under Fuel Selection.
Verificar a folga das válvulas adjustment

⚠ Risco de queimaduras. Deixe o motor esfriar antes de executar o procedimento.

⚠ Partida acidental. Desconecte o cabo negativo da bateria primeiro.

Tools: Calibrador, Chave de soquete, Soquete grande

  1. Feche a válvula de combustível e desconecte a bateria para evitar inicialização acidental.
  2. Remova os fios das velas de ignição e remova as velas de ignição.
  3. Remova os quatro parafusos que prendem a tampa da válvula; descarte a junta.
  4. Verifique se o pistão está no TDC do seu curso de compressão (ambas as válvulas fechadas).
  5. Verifique a folga entre o braço oscilante (E) e a haste da válvula (F) com um calibrador.
  6. Instale a nova junta e a tampa da válvula; aperte os fixadores em padrão transversal.
Ejecución de prueba de fugas del sistema de combustible diagnostic

⚠ Todo el sistema de combustible debe comprobarse desde el suministro al regulador.

Tools: Fluido de detección de fugas de gas no corrosivo

  1. Realice una prueba final en el sistema de combustible después de instalar el generador.
  2. Rocíe todos los puntos de conexión con un fluido de detección de fugas de gas no corrosivo.
  3. Verifique que la solución no se esparza por el aire ni forme burbujas.
Electrical Checks diagnostic

⚠ High voltage is present at transfer switch and terminals.

Tools: Calibrated AC voltmeter, Frequency meter, Manometer

  1. Verify generator is in OFF mode and set MLCB to OFF (OPEN).
  2. Turn off all circuit breakers/loads to be supplied by generator.
  3. Turn on utility power supply to transfer switch.
  4. Verify utility voltage across N1 and N2 (should be 240 VAC).
  5. Verify line-to-neutral voltage (should be 120 VAC).
  6. Press MANUAL button; record cranking fuel pressure.
  7. Warm up five minutes, set MLCB to ON (CLOSED); record running fuel pressure.
  8. Verify E1-E2 voltage (238–242 V) at 59.5–60.5 Hz.
  9. Set MLCB to OFF and press OFF mode button to shut down.
Generator Tests Under Load diagnostic

⚠ Do not manually transfer under load.

Tools: Calibrated AC voltmeter, Frequency meter, Manometer

  1. Verify generator in OFF mode and set MLCB to OFF (OPEN).
  2. Turn off all breakers/loads.
  3. Turn off utility power to transfer switch.
  4. Manually set transfer switch to STANDBY (load to E1/E2).
  5. Press MANUAL button to start engine; record cranking fuel pressure.
  6. Warm up, record running fuel pressure.
  7. Set MLCB to ON (CLOSED); turn on loads one by one.
  8. Verify approximately 240 volts and 60 Hz.
  9. Run at full rated load 20–30 minutes; inspect for leaks/overheating.
  10. Record loaded fuel pressure.
  11. Turn off loads and set MLCB to OFF.
  12. Run at no-load 2–5 minutes; press OFF.
Pruebas del generador con carga diagnostic

⚠ No transfiera manualmente bajo carga. Desconecte el interruptor de transferencia de todas las fuentes antes de la transferencia manual.

Tools: Voltímetro de CA, Medidor de frecuencia, Manómetro de combustible

  1. Verifique que el generador esté en modo OFF y el MLCB en OFF (ABIERTO).
  2. Apague todos los disyuntores y cargas; cierre el suministro de energía eléctrica al interruptor de transferencia.
  3. Ajuste manualmente el interruptor de transferencia en STANDBY; la palanca debe estar hacia abajo.
  4. Presione MANUAL; el motor arrancará; verifique y registre la presión de arranque del combustible.
  5. Deje estabilizar y calentar el motor; registre la presión de funcionamiento.
  6. Cierre el MLCB del generador; encienda las cargas una a una.
  7. Verifique voltaje (~240 V) y frecuencia (~60 Hz) en E1-E2.
  8. Haga funcionar con carga nominal plena de 20 a 30 minutos e inspeccione fugas de aceite o sobrecalentamiento.
  9. Registre la presión del combustible con carga plena; apague cargas y disyuntores.
  10. Ajuste el MLCB en OFF, deje enfriar sin carga 2 a 5 minutos y presione OFF.
Revisiones eléctricas diagnostic

⚠ Alto voltaje presente en el interruptor de transferencia y los terminales.

⚠ No continúe hasta que la frecuencia y el voltaje de CA del generador sean correctos y estén dentro de los límites.

Tools: Voltímetro de CA calibrado, Medidor de frecuencia calibrado, Manómetro de combustible

  1. Verifique que el generador esté en modo OFF y el MLCB del generador en OFF (ABIERTO).
  2. Apague todos los disyuntores y cargas; abra el suministro de energía eléctrica al interruptor de transferencia.
  3. Con un voltímetro de CA verifique N1 a N2 (debe ser 240 V CA) y N1/N2 a neutro (120 V CA).
  4. Presione MANUAL; el motor girará y arrancará; registre la presión de arranque del combustible.
  5. Deje calentar cerca de cinco minutos, luego cierre el MLCB del generador y registre la presión de funcionamiento.
  6. Con voltímetro y medidor de frecuencia verifique E1 a E2 (238 a 242 V, 59.5 a 60.5 Hz) y E1/E2 a neutro (119 a 121 V CA).
  7. Ajuste el MLCB del generador en OFF y presione OFF; el motor se apagará.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Neutral for battery chargerWHITE NEU/00Must be connected to keep battery charged whether unit is running or not
12 VDCDC (+) 12 VDC for transfer controlsRED 194
12 VDCDC (-) common ground wireBLACK 0
12 VDCTransfer control signal wireWHITE 23Required if generator is paired with optional Digital Power Management (DPM) smart technology
120 VACFused 120 VAC for battery chargerBLUE T1Must be connected to keep battery charged whether unit is running or not
240 VACUtility dropout and pickup sensingYELLOW N1 & N2

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Generac G-Force 400 family

27
Part #DescriptionCategory
0E9371AAir FilterAir filter
0E9371ASAir filterAir filter
0J8478Air FilterAir filter
0J8478SAir filterAir filter
G005819-026R Wet Cell BatteryBattery
0C2979GASKET, VALVE COVERGasket
0K8946Joint de cache-culbuteursGasket
10000014927Joint de cache-culbuteursGasket
070185EOil FilterOil filter
070185ESFiltre à huile recommandéOil filter
0D7178TControl panel fuseService part / kit
0H3421S26R Exide batteryService part / kit
G005621-0Auxiliary Transfer Switch Contact KitService part / kit
G005703-0Paint KitService part / kit
G006482-0Scheduled Maintenance KitService part / kit
G007000-0Smart Management Module (50 amp)Service part / kit
G007005-0Wi-Fi LP Fuel Level MonitorService part / kit
G007006-0Smart Management Module (100 amp)Service part / kit
G007027-0Fascia Base Wrap KitService part / kit
G007101-0Battery Pad WarmerService part / kit
G007102-0Oil WarmerService part / kit
G007103-1Breather WarmerService part / kit
G007169-0Mobile Link® Cellular Accessories - 4G LTEService part / kit
G007170-0Mobile Link® Cellular Accessories - Wi-Fi/EthernetService part / kit
G007216-0Scheduled Maintenance KitService part / kit
0G0767ASpark Plug (RC12YC or equivalent)Spark plug
0G0767BSpark PlugSpark plug

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Generac G-Force serie 400?

The Generac G-Force serie 400 engine has an oil capacity of 1.03 liters.

Which generators use the Generac G-Force serie 400 engine?

The Generac G-Force serie 400 powers 1 generator set(s), including Generac G0072100.

How often should you change the oil in the Generac G-Force serie 400?

The Generac G-Force serie 400 oil change interval is every 500 hours.

What is a common problem with the Generac G-Force serie 400 engine?

A commonly reported issue on generators using the Generac G-Force serie 400 is: Unit will not start in AUTO with utility loss — LED RED. Cause: Check LEDs / screen for alarms.. Fix: Check oil level and add oil as needed. If oil level is correct, contact an IASD..