Home›Engines›Cummins/Onan QSL9-G2

Cummins/Onan QSL9-G2 Engine

The Cummins/Onan QSL9-G2 is a 8.9 L 6-cylinder turbocharged and cac engine rated at 1800 rpm, producing up to 271.5 kW. It powers generator sets from Cummins/Onan and MQ Power, including the DSHAA 60 Hz, DSHAC, 1200 Amp Diesel Studio Generator and 1400 Amp Diesel Studio Generator. It holds 26.5 L (7.0 gal) of oil and 29.5 L (7.8 gal) of coolant.

Also known as: Cummins, Inc QSL9-G2

Part of the Cummins/Onan QSL9 engine family — 12 variants share parts & fitment.

8.9 L
Displacement
6
Cylinders
1800 rpm
Rated speed
271 kW
Gross power

Engine specifications

Oil capacity26.5 L
Coolant capacity29.5 L
Displacement8.9 L
Cylinders6
AspirationTurbocharged and CAC
Rated speed1800 rpm
Gross power271 kW

Common problems

15
  • Over Current 1471
  • Low Coolant Level 197
  • WEAK BATTERY (WARNING) CODE 1442
  • Weak Battery 1442
  • UNDER FREQUENCY (SHUTDOWN) CODE 1448
  • Under Frequency 1448
  • Too Long in Idle 2342
  • Speed/Hz Match 1469
  • Speed Signal Lost 121
  • Shutdown After Battle Short 1123
  • SHORT CIRCUIT (SHUTDOWN) CODE 1445
  • Short Circuit 1445
  • Remote Emergency Stop 1434
  • Pre-Low Oil Pressure Sensor 143
  • Pre-High Cool Temp 146

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan QSL9-G2.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterReplaceable, Paper insert—100 hr
Fuel filterSpin-on type—100 hr
Oil filterFull flow, spin-on—100 hr
Battery2 x 750 cca—100 hr
BeltMechanical Fan Drive—100 hr
Coolant29.5 L—
Oil26.5 L—
Spark plugN/A—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service specifications

60
TypeItemValueUnitCondition
OtherAlternator cooling air flow41.3m3/min
OtherAlternator excitation current - full load2.2amps
OtherAlternator excitation current - no load0.5amps
OtherCombustion air flow - standby20.9m3/minstandby rating
OtherCompression ratio16.8:1
OtherCooling system air flow248m3/minstandard set-mounted radiator
OtherCycle cranking - number of starting cycles1 to 7cycles
OtherExhaust flow at set rated load - standby33.3m3/minstandby rating
OtherFault current regulation (max output current on any phase under fault)3times rated currentsingle and three phase faults
OtherFrequency regulationIsochronous
OtherFull load acceptance - frequency dip / recovery time12.6% / 3.7% / secondsNFPA 110 single step load
OtherFull load acceptance - voltage dip / recovery time29.1% / 3.2% / secondsNFPA 110 single step load
OtherFull load rejection - frequency rise / recovery time3.9% / 2.9% / secondsload rejection
OtherFull load rejection - voltage rise / recovery time18.4% / 1.5% / secondsload rejection
OtherGovernor regulation classISO 8528 Part 1 Class G3
OtherGround fault warning (optional) sensing range100-1200amps, time delay 0-1 s600 VAC class, solid ground
OtherMaximum air cleaner restriction with clean filter3.7kPa
OtherMaximum surge power233kWPTS test
OtherMotor starting kVA at 90% sustained voltage - PMG excitation920kVAPTS test
OtherMotor starting kVA at 90% sustained voltage - shunt excitation770kVAPTS test
OtherOver current shutdown (51)>110 and <175% of rating
OtherOver current warning>110 for >60 s, or >400 for >1 s% of rating
OtherOver frequency shutdown/warning (81o)0-10Hz above nominal, 0-20 s time delaydefault disabled
OtherOver load (kW) warning default105% of rated kW, 60 s delayrange 50-140%, 0-120 s
OtherRandom frequency variation± 0.25%
OtherReverse Var shutdown default0.2per unit, 10 s delaythreshold 0.15-0.50, delay 10-60 s
OtherReverse power shutdown (32) default10% of standby kW rating, 3 s delayrange 5-20%, delay 1-15 s
OtherShort circuit shutdown>175% of rating
OtherTime delay start0-300secondsdefault 0 s
OtherTime delay stop (cool down)0-600secondsdefault 0 s
OtherTotal heat rejection - standby7.8MJ/minstandby rating
OtherUnder frequency shutdown (81u) default6Hz below nominal, 10 s time delayadjustable 0-10 Hz, 0-20 s
PressureBMEP at set rated load - prime1816kPaprime rating
PressureBMEP at set rated load - standby1979kPastandby rating
PressureMaximum back pressure10.2kPa (41.0 in H2O)
PressureMaximum exhaust back pressure10.2kPa
PressureMaximum fuel inlet restriction152.4mm Hg
PressureMaximum fuel return restriction254.0mm Hg
PressureMaximum inlet restriction152.4mm Hg (6.0 in Hg)
PressureMaximum return restriction254.0mm Hg (10.0 in Hg)
ResistanceAlternator rotor resistance2.0ohmsat 20 deg C
ResistanceAlternator stator resistance0.0128ohms per phaseat 20 deg C
SpeedAlternator maximum speed2250rpm
SpeedEngine overspeed limit2100 +/- 50rpm
SpeedIsochronous governing, steady state load no load to full load+/-0.25%
SpeedOver speed shutdown (default setting)115% of nominal
SpeedOverspeed limit2100 ± 50rpm
SpeedOverspeed shutdown default115% of nominal
SpeedRandom frequency variation (PTS test)+/-0.25%
SpeedRated speed1800rpm
TemperatureBattery charger ambient temperature operation at full rated output-20 to 45deg Cfull rated output
TemperatureControl operating ambient temperature range-40 to +70deg C
TemperatureCooling system ambient design - prime48deg Cstandard set-mounted radiator, non-seismic
TemperatureCooling system ambient design - standby52deg Cstandard set-mounted radiator, non-seismic
TemperatureExhaust temperature600°C (1110 °F)standby at set rated load
TemperatureExhaust temperature at set rated load - prime572deg Cprime rating
TemperatureExhaust temperature at set rated load - standby600deg Cstandby rating
TemperatureStandard temperature rise150°CStandby at 40 °C ambient
TorquePiston speed8.7m/s1800 rpm
VoltageAlternator voltage adjustment (operator)+/-5%

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
FuelNo. 2 diesel fuelDirect injection, number 2 diesel fuel
FuelNumber 2 diesel fuelDirect injection fuel system

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

7
CodeNameMeaningSeverityAction
-Reverse Var shutdownShutdown level adjustable: threshold 0.15-0.50 per unit, delay 10-60 seconds.ShutdownDefaults 0.20, 10 seconds.
27Low AC voltage shutdownVoltage on any phase has dropped below a preset value; adjustable 50-95% of reference voltage, time delay 2-10 s; default 85% for 10 secondsShutdownDefault 85% for 10 seconds; function tracks reference voltage.
32Reverse power shutdownAdjustment range 5-20% of standby kW rating, delay 1-15 seconds; default 10%, 3 secondsShutdownDefaults 10%, 3 seconds.
51Over current shutdownOutput current on any phase more than 110%, less than 175% of rating and approaching thermal damage point of alternator.ShutdownControl includes algorithms to protect alternator from repeated over current conditions over a short period.
59High AC voltage shutdownOutput voltage on any phase exceeds preset values; time to trip inversely proportional to amount above threshold. Adjustable 105-125% of nominal, time delay 0.25-10 s.ShutdownDefault 110% for 10 seconds.
81oOver frequency shutdown/warningAdjustable 0-10 Hz above nominal frequency, time delay 0-20 seconds.Defaults: disabled.
81uUnder frequency shutdownGenerator set output frequency cannot be maintained; adjustable 0-10 Hz below nominal governor set point, 0-20 s delay.ShutdownDefault 6 Hz, 10 seconds.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

1
Circuit breaker catalog number lookup operation

⚠ If the first 3 letters are PJP, start the search with PJ only.

⚠ If the catalog number starts with N, skip the N and begin the search with the second letter.

  1. Locate the circuit breaker feature code or part number.
  2. Use the charts to find the corresponding manufacturer circuit breaker catalog number.
  3. Use the first letter of the catalog number to determine the breaker frame (if first letter is N, use the second letter).
  4. Follow the corresponding website link to find the breaker catalog number description.
  5. Search the catalog using the first 3 letters and first 5 numbers of the breaker catalog number.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
120/2083three phase reconnectable12
120/208 thru 139/240three phaseBroad range12150 deg C rise rating 230 kW / 288 kVA per ADS-212
120/2401single phase non-reconnectable4Double delta, 4 lead
120/240single phaseDouble delta4125 deg C rise rating 175/219 kW/kVA; 105 deg C rise rating 157/196 kW/kVA
120/2411single phase non-reconnectable
127/2201single phase non-reconnectable
139/2401single phase non-reconnectable
220/3803three phase reconnectable12
240/4163three phase reconnectable12
240/416 thru 277/480three phaseBroad range12150 deg C rise rating 255 kW / 319 kVA
254/4403three phase reconnectable12
277/4803three phase reconnectable12
347/6003three phase reconnectable12Lower broad range
347/600three phaseUpper broad range (LBR)6150 deg C rise rating 230 kW / 288 kVA; lower broad range 110/190 thru 120/208, 220/380 thru 240/416

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Cummins/Onan QSL9 family

67
Part #DescriptionCategory
4021518Alternator ManualAlternator
431PSL6206Marathon Magna Plus / 431PSL6206Alternator
PI144D1Alternator ModelAlternator
UC274CAlternator ModelAlternator
UC274KAlternator ModelAlternator
0518-0548-15ClampClamp
0518-0548-22ClampClamp
0518-0548-29ClampClamp
0518-0548-35ClampClamp
A056F113ClampClamp
QSL9-G2Cummins / QSL9-G2Engine
A052T655GasketGasket
A047A980Heater, BlanketHeater
A045P359Hose, DEFHose
A045P417Hose, DEFHose
A051B439Hose, DEFHose
1000ALCD AmmeterService part / kit
A030X751BoxService part / kit
A030Y642HingeService part / kit
A031A954Panel, EnclosureService part / kit
A034N673Grill, EnclosureService part / kit
A034N943Bolt, CarriageService part / kit
A034P011Bolt, CarriageService part / kit
A034P012Washer, FlatService part / kit
A034P026Screw, Hex Flange HeadService part / kit
A034P039NutService part / kit
A034P108Screw, Hex Flange HeadService part / kit
A035H898Screw, Hex HeadService part / kit
A035P345Lead, ElectricalService part / kit
A041D550Header, DoorService part / kit
A041E195Panel, EnclosureService part / kit
A041E396Panel, EnclosureService part / kit
A041E596Header, DoorService part / kit
A041E928Post, EnclosureService part / kit
A041M317Door, ControlService part / kit
A041S526Insulation, DoorService part / kit
A046F214Panel, EnclosureService part / kit
A046F238Panel, EnclosureService part / kit
A047V570Panel, WindowService part / kit
A052S411LatchService part / kit
A053J589Screw, Hex HeadService part / kit
A053J591Screw, Hex HeadService part / kit
A053T433Padlock, AttachmentService part / kit
A055G556Screw, Socket HeadService part / kit
A056C784Latch, MechanicalService part / kit
A056H470HingeService part / kit
A056M306Bolt, CarriageService part / kit
A063L015Door, EnclosureService part / kit
A063L064Header, DoorService part / kit
A063L069Header, DoorService part / kit
A063L072Panel, EnclosureService part / kit
A063L080Panel, EnclosureService part / kit
A064U218Cover, Electrical ConnectorService part / kit
A072Y708Door, EnclosureService part / kit
A072Y709Panel, EnclosureService part / kit
V2403-M-E3BGEngine ModelService part / kit
A045J792Pump, Doser (See Page 70 for Components)Pump
0821-0016Screw, LockingScrew
0821-0029Screw, LockingScrew
0821-6002-03Screw, Hex HeadScrew
0821-6003-01Screw, Hex HeadScrew
A030Y648Edging, SealSeal
A047V572Seal, WeatherSeal
A054S414Seal, DoorSeal
A054S416Seal, DoorSeal
A046D072Strap, TankStrap
A049G884Tank, DEF Complete (Includes Header and Heated Blanket) (See Page 66 for Components)Tank

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Cummins/Onan QSL9-G2?

The Cummins/Onan QSL9-G2 engine has an oil capacity of 26.5 liters.

What is the displacement of the Cummins/Onan QSL9-G2?

The Cummins/Onan QSL9-G2 has a displacement of 8.9 liters with 6 cylinders.

Which generators use the Cummins/Onan QSL9-G2 engine?

The Cummins/Onan QSL9-G2 powers 6 generator set(s), including Cummins/Onan DSHAA 60 Hz, Cummins/Onan DSHAC, MQ Power 1200 Amp Diesel Studio Generator, MQ Power 1400 Amp Diesel Studio Generator, MQ Power 1800 Amp Diesel Studio Generator.

What is a common problem with the Cummins/Onan QSL9-G2 engine?

A commonly reported issue on generators using the Cummins/Onan QSL9-G2 is: Over Current.