The Kohler M18 is a 0.69 L 2-cylinder engine rated at 1800 rpm, producing up to 8.9 kW. It powers generator sets from Kohler, including the 4CFKM and 4CKM. It holds 1.4 L (0.4 gal) of oil.
Also known as: KOHLER M18
Part of the Kohler M18 engine family — 2 variants share parts & fitment.
| Oil capacity | 1.4 L |
|---|---|
| Displacement | 0.69 L |
| Cylinders | 2 |
| Rated speed | 1800 rpm |
| Gross power | 8 kW |
| Code | Meaning |
|---|---|
| null | Defective exhaust valve. |
Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.
Compiled from service & troubleshooting documentation across every generator set that uses the Kohler M18.
Step-by-step procedures compiled from the Kohler service manual for this engine.
| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| Air cleaner | Clean | 50 hr | 6 mo | Replace if dirty |
| Battery electrolyte level | Check | 50 hr | 6 mo | |
| LP collection pipe (LP liquid units) | Drain | 50 hr | 6 mo | Drain contaminants into suitable container |
| Lube oil filter | Replace | 100 hr | 12 mo | Replace every time oil is changed |
| air cleaner | Check | 50 hr | 6 mo | Replace if dirty |
| collection pipe (LP liquid-fueled units) | Drain | 50 hr | If equipped | |
| lube filter | Replace | 100 hr | 12 mo | First service — 5 kW; replace at every oil change; initial after first five hours |
| Battery specific gravity | Test | 100 hr | 12 mo | |
| Electrical connections | Inspect | 100 hr | 12 mo | Check and tighten |
| LP liquid withdrawal fuel filter | Inspect | 100 hr | Inspected yearly or after every 100 hours | |
| Mounting bolts and vibromounts | Inspect | 100 hr | 12 mo | Check and tighten |
| Spark arrestor | Clean | 500 hr | 24 mo | |
| battery specific gravity | Check | 100 hr | 12 mo | |
| liquid withdrawal LP fuel filter | Inspect | 100 hr | 12 mo | Yearly or every 100 hours |
| lube oil | Change | 100 hr | 12 mo | First service — Change oil initially after first five hours of operation |
| spark plugs | Replace | 100 hr | 12 mo | Service or replace; check condition every 100 hours |
| Stepper motor/throttle shaft coupling | Inspect | 250 hr | Check for coupling wear | |
| stepper motor/throttle shaft coupling | Check | 250 hr | Check for wear | |
| Compression | Check | 500 hr | 24 mo | |
| Cylinder heads | Clean | 500 hr | 24 mo | Service after each 500 hours; every 250 hours if using leaded fuel |
| Fuel filter | Replace | 500 hr | ||
| Valve-tappet clearance | Adjust | 500 hr | 24 mo | After each 500 hours |
| compression | Test | 500 hr | 24 mo | Check compression |
| cylinder heads | Other | 500 hr | Service cylinder heads at authorized dealer; every 250 hours if leaded fuel used | |
| cylinder heads | Replace | 500 hr | 24 mo | Service cylinder heads; 250 hours if leaded fuel |
| electrical connections | Check | 500 hr | 24 mo | Check and tighten |
| generator | Clean | 500 hr | 24 mo | Blow dust out of generator |
| mounting bolts and vibromounts | Check | 500 hr | 24 mo | Check and tighten |
| valve-tappet clearance | Check | 500 hr | 24 mo | Performed at an authorized Kohler service dealer/distributor |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Gap | Electronic governor magnetic pickup air gap | 0.040 | in. (1.02 mm) +/- 0.005 in. (0.127 mm) | |
| Gap | Governor magnetic pickup air gap | 0.040 (0.005) | in. (1.02 mm, 0.127 mm) | |
| Gap | Ignition module to magnet air gap | 0.008-0.012 | in. | |
| Gap | Magnetic pickup air gap | 0.040 in. (1.02 mm) + 0.005 in. (0.127 mm) | in. (mm) | |
| Gap | Spark plug gap (LP gas) | 0.018 in. (0.46 mm) | in. (mm) | |
| Gap | Spark plug gap (gasoline) | 0.025 in. (0.64 mm) | in. (mm) | |
| Gap | Spark plug gap - LP gas | 0.018 | in. (0.46 mm) | |
| Gap | Spark plug gap - gasoline | 0.025 | in. (0.64 mm) | |
| Other | Air requirements - combustion | 20 | cfm (0.6 m3/min) | |
| Other | Air requirements - cooling | 340 | cfm (9.6 m3/min) | |
| Other | Battery charging system rated output | 0-15 | amps (regulated) | |
| Other | Battery specific gravity (charge required below) | 1.215 | specific gravity | at 80°F (26.7°C) electrolyte temperature |
| Other | Battery specific gravity (fully charged) | 1.260 | specific gravity | at 80°F (26.7°C) electrolyte temperature |
| Other | Carburetor idle fuel needle preliminary setting | 1 1/2 | turns | |
| Other | Carburetor main fuel needle preliminary setting | 2 1/4 | turns | |
| Other | Charge battery if specific gravity below | 1.215 | specific gravity | at 80 deg F (26.7 deg C) |
| Other | Choke adjustment above 10 deg F (-12.2 deg C), scribe-to-casting mark distance | 5/16 | in. (8 mm) | |
| Other | Choke adjustment distance (above 10°F) | 5/16 in. (8 mm) | in. (mm) | |
| Other | Choke plate position | within 5 to 10 degrees of full open | degrees | at approximately 70°F (21°C) |
| Other | Choke plate position at approx. 70 deg F (21 deg C) | 5 to 10 degrees of full open | degrees | approx. 70 deg F (21 deg C) |
| Other | Cranking current at 70 deg F (21 deg C) | 100 | amps | 70 deg F (21 deg C) |
| Other | Derating - altitude above sea level | approximately 4.0% per 1000 ft. (300 m) | % | |
| Other | Free air opening | 85 | sq. in. (548 sq. cm) | |
| Other | Fully charged battery specific gravity | 1.260 | specific gravity | at 80 deg F (26.7 deg C) |
| Other | Gasoline carburetor idle fuel needle preliminary setting | 1 1/2 | turns out | |
| Other | Gasoline carburetor main fuel needle preliminary setting | 2 1/4 | turns out | |
| Other | LP carburetor idle fuel screw setting | 1/4 | turn out | |
| Other | LP carburetor main fuel valve preliminary setting | 1 | turn out (360 deg) | |
| Other | LP idle fuel screw preliminary setting | 1/4 | turn | |
| Other | LP main fuel valve preliminary setting | 1 | turn | |
| Other | Maximum difference between cell specific gravities | 0.01 | specific gravity | |
| Other | Minimum recommended clearance for vibration and cooling (front, side, top, rear) | 0.6 | in. (15.2 mm) | |
| Other | Stator output voltage B1-B2 (separately excited) | 12-15 | vac | during cranking |
| Pressure | Engine oil pressure | 30-40 | psi (207-276 kPa) | |
| Pressure | Engine oil pressure | 30-40 psi (207-276 kPa) | psi (kPa) | |
| Pressure | Fuel pump pressure (gasoline models only) | 2-3.5 | psi (14-24 kPa) | |
| Pressure | Fuel pump pressure (gasoline models) | 2-3.5 | psi (14-24 kPa) | |
| Pressure | LP liquid withdrawal inlet pressure | 50 | psi | |
| Pressure | LP liquid withdrawal leak test pressure | not less than 90 | psi (621 kPa) | |
| Pressure | LP primary regulator outlet | 7-11 | in. water column (4-6 oz) | |
| Pressure | LP vapor gas inlet pressure | 7-11 | in. water column (4-6 oz. per sq. in.) | |
| Pressure | LP vapor system leak test pressure | 6-8 oz per sq. in. (10-14 in. water column) | oz/in2 | |
| Pressure | Low oil pressure shutdown | 3 1/2 psi - 1 1/2 psi (24.1 kPa) | psi (kPa) | |
| Pressure | Low oil pressure shutdown threshold | 3 1/2 psi +1 1/2 | psi (24.1 kPa) | |
| Pressure | Low oil pressure switch contact closing | approx. 3.5 | psi (24 kPa) | |
| Pressure | Low oil pressure switch contacts close | 3.5 (approx.) | psi (24 kPa) | |
| Resistance | Anti-icing plate (thermistor) | approx. 10 | ohms | |
| Resistance | Antidieseling solenoid | approx. 22 | ohms | at 75° F (24° C) |
| Resistance | Battery charge required below specific gravity | 1.215 | specific gravity | electrolyte temperature 80 F (26.7 C) |
| Resistance | Battery fully charged specific gravity | 1.260 | specific gravity | electrolyte temperature 80 F (26.7 C) |
| Resistance | Carburetor electric choke | approx. 18 | ohms | at 75° F (24° C) |
| Resistance | High tension leads | 22,000-42,000 | ohms max. per lead | |
| Resistance | High tension leads | 22,000-42,000 max. per lead | ohms | |
| Resistance | Ignition primary resistance | 1.0-1.5 | ohms | |
| Resistance | K1 relay coil | approx. 160 | ohms | ohmmeter on R x 10 scale |
| Resistance | K2 relay coil | approx. 160 | ohms | ohmmeter on R x 10 scale |
| Resistance | K3 relay coil | approx. 400 | ohms | ohmmeter on R x 10 scale |
| Resistance | K4 relay coil | approx. 125 | ohms | ohmmeter on R x 10 scale |
| Resistance | K5 relay coil | approx. 510 | ohms | ohmmeter on R x 10 scale |
| Resistance | Rotor resistance | 3.5-5.5 | ohms |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Engine oil | 10W-30 | API SF or SG | Multi-viscosity oil above 32 F (0 C) increases oil consumption and combustion deposits. | ||
| Engine oil | 5W-20, 5W-30 | API SF or SG | |||
| Engine oil | SAE 30 straight-weight preferred (also 10W-30, 5W-20, 5W-30 per temperature chart) | API service class SF or SG | 1.5 qts (L) with filter | Do not use synthetic oils during first five hours; do not mix brands; multi-viscosity oil above 32 deg F (0 deg C) increases oil consumption | |
| Engine oil | SAE 30 straight weight preferred; 5W-20/5W-30 multi-viscosity permitted | API Service Class SF | -30°C to 40°C | Do not use synthetic oils during first five hours; multi-viscosity increases oil consumption above 32°F (0°C) | |
| Engine oil | SAE 30 (straight weight preferred) | API SF or SG | above 0°C | 1.5 qt | Base oil type selection on air temperature at time of operation. Do not use synthetic oils during first five hours. Do not mix different brands of oils. |
| Fuel | LP Gas (vapor or liquid withdrawal) | NFPA58 Section 3-6.4 | LP vapor inlet pressure 4-6 oz. (7-11 in. water column); LP liquid withdrawal 50 psi | ||
| Fuel | LP vapor gas inlet pressure 7-11 in. water column, 4-6 oz per sq. in. | LP liquid withdrawal inlet pressure 50 psi | Liquid withdrawal fuel must be blended for season and geographic location | ||
| Fuel | LP vapor or LP liquid withdrawal gas blended for the season and geographic location | ||||
| Fuel | Regular grade unleaded gasoline, pump octane 87 or higher (90 research octane min.) | Gasohol max 10% ethanol allowed; never methanol; oil must not be mixed with fuel | |||
| Fuel | Regular unleaded gasoline, 87 octane minimum (90 research rating method) | Gasohol with no more than 10% ethanol permitted | Use fresh gasoline; never use gasoline with methanol | ||
| Fuel | Unleaded gasoline, 87 octane (90 research rating method minimum) | Gasohol containing no more than 10% ethanol may be used; never use methanol or more than 10% ethanol. Do not mix oil with the fuel. Use fresh gasoline. | |||
| Grease | Petroleum jelly or other nonconductive grease | Coat battery terminals after cleaning and reconnection |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Tools: feeler gauge, valve grinding tools
Tools: screwdriver, scribe
⚠ If not previously adjusted, leave as factory set.
⚠ Do not use speed adjustment pot to check the overspeed cutout point.
Tools: Frequency meter
⚠ Do not force the tapered adjusting needles or needle and seat damage will occur.
Tools: screwdriver
⚠ Damage to needles and seats will result if the needles are forced.
⚠ Improper rich adjustment causes vaporizer malfunction and excess fuel consumption.
Tools: screwdriver
⚠ Internal relief valve opens at approximately 1 psig on regulators set at 11 in. water column.
Tools: manometer, screwdriver
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 110 | 1 | 2-wire, 4-lead reconnectable | L1 | 50 Hz; use single-pole circuit breaker. |
| 110 | 1 | 3-wire, 4-lead reconnectable | LO-L1, LO-L2 | 50 Hz; LO is neutral. |
| 110/220 | 1 | 3-wire, 4-lead reconnectable | L1-L2 | 50 Hz; factory two-pole circuit breaker required. |
| 110/220 | 3 | 4-wire delta, 12-lead reconnectable | 50 Hz | |
| 110/220 volt | 1 | 3 Wire (12-lead stator) | 50 Hz | |
| 110/220 volt | 3 | 4 Wire Delta (12-lead stator) | 50 Hz | |
| 120 | 1 | 2-wire, 4-lead reconnectable | L1 | 60 Hz; use single-pole circuit breaker. |
| 120 | 1 | 3-wire, 4-lead reconnectable | LO-L1, LO-L2 | 60 Hz; LO is neutral. Factory two-pole or (2) 1-pole circuit breakers; jumper lead used. |
| 120 Volt | 1 | View A—120 Volt, 3 Wire | L1, L2, LO (Neutral), Ground | Factory two-pole or (2) 1-pole circuit breakers; jumper lead on line side; LO-L1 120 Volt, LO-L2 120 Volt (60 Hz) |
| 120 Volt | 1 | View B—120 Volt, 2 Wire | L1, LO (Neutral), Ground | 1-pole circuit breaker; LO-L1 120 Volt (60 Hz) |
| 120 Volt (60 Hz) / 110 Volt (50 Hz) | single | L0-L1 | L0, L1 | View A - 120 Volt 3 wire (factory two-pole or (2) 1-pole circuit breakers, jumper lead on line side) |
| 120 Volt (60 Hz) / 110 Volt (50 Hz) | single | L0-L2 | L0, L2 | View A - 120 Volt 3 wire |
| 120/208 or 110/190 | 3 | 4-wire low wye, 12-lead reconnectable | 50 Hz | |
| 120/208 or 139/240 | 3 | 4-wire low wye, 12-lead reconnectable | 60 Hz | |
| 120/208 volt or 110/190 volt | 3 | 4 Wire Low Wye (12-lead stator) | 50 Hz | |
| 120/208 volt or 139/240 volt | 3 | 4 Wire Low Wye (12-lead stator) | 60 Hz | |
| 120/240 | 1 | 3-wire, 4-lead reconnectable | L1-L2 | 60 Hz; jumper lead not used; MUST use factory two-pole circuit breaker. L1 and L2 must never be connected together. |
| 120/240 | 3 | 4-wire delta, 12-lead reconnectable | 60 Hz | |
| 120/240 Volt | 1 | View C—120/240 Volt, 3 Wire | L1, L2, LO (Neutral), Ground | Factory two-pole circuit breaker; leads L1 and L2 are different phases and must never be connected together |
| 120/240 volt | 1 | 3 Wire (12-lead stator) | 60 Hz | |
| 120/240 volt | 3 | 4 Wire Delta (12-lead stator) | 60 Hz | |
| 220/380 | 3 | 4-wire high wye, 12-lead reconnectable | 50 Hz | |
| 220/380 volt | 3 | 4 Wire High Wye (12-lead stator) | 50 Hz | |
| 240 Volt (60 Hz) / 220 Volt (50 Hz) | single | L1-L2 | L1, L2 | View C - 120/240 Volt 3 wire (two-pole circuit breaker required; jumper lead removed) |
| 277/480 | 3 | 4-wire high wye, 12-lead reconnectable | 60 Hz | |
| 277/480 volt | 3 | 4 Wire High Wye (12-lead stator) | 60 Hz |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
| Part # | Description | Category |
|---|---|---|
| 227647 | Air filter | Air filter |
| 228269 | Air filter | Air filter |
| 278612 | Element, air cleaner | Air filter |
| 994162 | Air Filter | Air filter |
| 52 221 01 | Starter brush kit (four replacement brushes and springs) | Brush |
| 52 012 07 | Camshaft for engines with Serial No. 1816500646 and earlier | Camshaft |
| 52 012 08 | Camshaft for engines with Serial No. 1816500656 and later | Camshaft |
| 82 755 09 | Camshaft kit containing the 52 012 08 camshaft and 52 019 02 tappets (4) | Camshaft |
| F-239563 | Controller Circuit Board | Controller circuit board |
| 993873 | Coolant | Coolant filter |
| FA-277000-B | Deicing Module (includes high-limit thermostat and heater) | Deicing module |
| 993872 | Fuel Filter | Fuel filter |
| 25 757 14 | Bushing, throttle shaft | Gasket |
| 25 757 21 | Ball, choke shaft | Gasket |
| 278320 | Exhaust Gasket | Gasket |
| 52 050 02 | Oil Filter | Oil filter |
| 994216 | Oil Filter | Oil filter |
| 92 755 09 | Oil relief valve repair kit containing a new spring, check ball and sleeve | Oil relief valve kit |
| 25 757 01 | Carburetor Repair Kit | Service part / kit |
| 25 757 02 | Carburetor Repair Kit | Service part / kit |
| 25 757 03 | Float Repair Kit | Service part / kit |
| 278621 | Spark Arrestor | Service part / kit |
| 48 755 23 | 11 tooth insert | Service part / kit |
| 82 755 02 | 9 tooth insert | Service part / kit |
| 8275513 | Camshaft and four tappets kit | Service part / kit |
| 2575709 | Float Assembly Kit No. 25 757 09 (For WHG-Serles Carbs.) | Repair kit |
| 2575711 | Carburetor Repair Kit No. 25 757 11 (For WHG-Series 1") | Repair kit |
| 11795 | handle and appropriate seal driver | Seal |
| 51 132 02 | Spark Plug | Spark plug |
| 82 755 24 | Carburetor Baffle Kit | Spark plug |
| 52 019 02 | Tappets for engines with Serial No. 1816500656 and later | Tappet |
| 52 019 03 | Tappets for engines with Serial No. 1816500646 and earlier | Tappet |
| K01017 | Tool for installing Welch plugs | Tool |
| K01018 | Tool for removing Welch plugs | Tool |
Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.
Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.
The Kohler M18 engine has an oil capacity of 1.4 liters.
The Kohler M18 has a displacement of 0.69 liters with 2 cylinders.
The Kohler M18 powers 2 generator set(s), including Kohler 4CFKM, Kohler 4CKM.
A commonly reported issue on generators using the Kohler M18 is: Will not carry load or runs rough. Cause: Fuel line restriction; Vent in fuel tank cap obstructed (gasoline fuel); Dirty fuel filter (gasoline fuel only); Improper type of fuel; Defective fuel pump; Governor not properly adjusted or defective; Carburetor not adjusted or defective; Defective ignition module; Defective/misadjusted spark plug; Carburetor choke; Fuel leak; Valves not sealing; improper valve clearance; Excessive carbon buildup; Fuel vapor lock {hot engine only}. Fix: Inspect fuel lines and tank.; Clean cap in solvent, blow dry; Replace fuel filter; Use specified type of fuel; Check fuel pump pressure is 2-3.5 psi (14-24 kPa); Check speed using tachometer or frequency meter.; NOTE: Hz x 120/ No. of rotor poles=rpm; (Example: 60 x 120/4=1800); Check and/or adjust; Test and/or replace; Regap or replace; Test and/or replace; Tighten fittings; Compression test; Adjust proper valve clearance; Clean cylinder head; Reroute fuel lines away from heat..