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Cummins/Onan QSK60-G6 NR2 Engine

The Cummins/Onan QSK60-G6 NR2 is a 60.2 L 16-cylinder turbocharged and low temperature after-cooled engine rated at 1800 rpm, producing up to 1905 kW. It powers generator sets from Cummins/Onan, including the 1750DQKAA, 2000DQKAB, DQKAA and DQKAB. It holds 334 L (88.2 gal) of oil and 492 L (130.0 gal) of coolant.

Also known as: Cummins Inc. QSK60-G6 NR2

Part of the Cummins/Onan QSK60G6 engine family — 2 variants share parts & fitment.

60.2 L
Displacement
16
Cylinders
1800 rpm
Rated speed
1905 kW
Gross power

Engine specifications

Oil capacity334.0 L
Coolant capacity492.0 L
Displacement60.2 L
Cylinders16
AspirationTurbocharged and low temperature after-cooled
Rated speed1800 rpm
Gross power1905 kW

Common problems

15
  • Emergency stop
    Fix: Annunciated whenever either emergency stop signal is received from an external switch.
  • Battle short mode
    Fix: If enabled and the battle short switch is active, some shutdown faults will be bypassed. However, emergency stop shutdowns and other critical faults are not bypassed.
  • General prime mover protection - Low and high battery voltage warning
    Fix: Indicates status of battery charging system (failure) by continuously monitoring battery voltage.
  • Derate
    Fix: The Derate function reduces output power of the genset in response to a fault condition. In utility parallel mode, it actively reduces power by lowering the base load kW to the derated target kW.
  • Under frequency shutdown 81u
  • Reverse power shutdown 32
  • General prime mover protection
    Fix: Low and high battery voltage warning - Indicates status of the battery charging system (failure) by continuously monitoring battery voltage. Weak battery warning - The control system will test the battery each time the genset is signaled to start and indicate a warning if the battery indicates impending failure. Low coolant level warning – Can be set up to be a warning or shutdown.
  • Configurable alarm and status inputs
    Fix: The control accepts up to four configurable alarm or status inputs. The control is programmable for warning, derate, shutdown, shutdown with cooldown or status indication and for labeling the input.
  • Weak battery warning
    Cause: The control system will test the battery each time the genset is signaled to start and indicate a warning if the battery indicates impending failure.
  • Overspeed shutdown
    Cause: Default setting is 115% of nominal.
  • Off load running (protection)
    Cause: This feature protects the engine in the event the genset is being called to go off load for too long.
  • Low lube oil pressure warning/shutdown
    Cause: Level is preset (configurable with InPower or HMI) to match the capabilities of the engine used. Control includes time delays to prevent nuisance alarms.
  • Low coolant temperature warning
    Cause: Indicates that engine temperature may not be high enough for a 10 second start or proper load acceptance.
  • Low coolant level warning
    Cause: Can be set up to be a warning or shutdown.
  • Low and high battery voltage warning
    Cause: Indicates status of battery charging system (failure) by continuously monitoring battery voltage.

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan QSK60-G6 NR2.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterDry replaceable element—
Fuel filterDual element, 10 micron filtration, spin-on fuel filters with 15 micron water separator—
Oil filterFour spin-on, combination full flow filter and bypass filters—
Battery2200 amps minimum at -18C to 0C ambient, 24 volt negative ground—
CoolantCoolant capacity with standard set-mounted radiator492.0 L—
OilLube oil capacity334.0 L—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service specifications

54
TypeItemValueUnitCondition
OtherAC waveform THD (THDV)< 5%no load to full linear load
OtherAC waveform total harmonic distortion< 5% no load to full linear load, < 3% for any single harmonic
OtherBMEP at set rated load (prime)1885kPaprime rating
OtherBMEP at set rated load (standby)2109kPastandby rating
OtherBreaker fail to synchronize default time delay120sadjustable 10–900 s
OtherCompression ratio14.5:1
OtherDerate above 1402 m (4600 ft) / 40 °C4.5% per 305 m (1000 ft) and 11.0% per 10 °C (18 °F)standby and prime
OtherFrequency regulationIsochronous
OtherGovernor regulation classISO8528 Part 1 Class G3
OtherHigh AC voltage shutdown default110%% of nominal voltagefor 10 s; adjustable 105–125%, 0.1–10 s
OtherInstantaneous pickup (Ii) range (Micrologic 3.0 and 5.0)1.5–12 x Inx In
OtherLong-time delay tr0.5–24sat 6 x Ir
OtherLong-time pickup (Ir) adjustment range0.4–1.0 x Inx Insensor plug rating In
OtherLow AC voltage shutdown default85%% of reference voltagefor 10 s; adjustable 50–95%, 2–20 s
OtherOver frequency shutdown/warning default6Hz above nominalfor 20 s, disabled; adjustable 2–10 Hz above set point, 1–20 s
OtherOver load (kW) warning default105%% of rated kWadjustment range 80–140%, 0–120 s delay; default 60 s
OtherPiston speed11.4m/s
OtherRandom frequency variation± 0.25%
OtherReverse Var shutdown default20%% of rated Varfor 10 s; adjustable 15–50%, 10–60 s
OtherReverse power shutdown default10%% of standby kWfor 3 s; adjustable 5–20%, 1–15 s
OtherShort circuit protection threshold175%% of ratingoutput current on any phase
OtherTelephone Harmonic Factor (THF)< 3
OtherTelephone Influence Factor (TIF)< 50per NEMA MG1-22.43
OtherUnder frequency shutdown default6Hz below referencefor 10 s; adjustable 2–10 Hz below set point, 5–20 s
OtherWire stripping length1.38 In (35 mm)in
PressureBMEP at set rated load2193kPaPrime rating
PressureBMEP at set rated load2413 (350)kPa (psi)standby rating
PressureBMEP at set rated load2710kPaStandby rating
PressureMaximum air cleaner restriction3.7kPa
PressureMaximum air cleaner restriction6.2kPa
PressureMaximum back pressure6.7kPa
PressureMaximum back pressure6.8kPaexhaust
PressureMaximum back pressure6.8 (27)kPa (in H2O)
PressureMaximum cooling air flow static restriction0.12kPa
PressureMaximum fuel inlet restriction16.9kPa
PressureMaximum fuel inlet restriction16.9 (5)kPa (in Hg)
PressureMaximum fuel inlet restriction30kPa
PressureMaximum fuel return line restriction34kPa
PressureMaximum fuel return line restriction34 (10)kPa (in Hg)
SpeedOverspeed limit2070rpm
SpeedOverspeed limit2100 ±50rpm
SpeedRated speed1800rpm60 Hz
TemperatureAmbient design (standard set-mounted radiator)50°C
TemperatureExhaust temperature at set rated load (prime)463°Cprime
TemperatureExhaust temperature at set rated load (standby)469°Cstandby
TemperatureMaximum aftercooler inlet temp49°C
TemperatureMaximum aftercooler inlet temp66 (150)°C (°F)
TemperatureMaximum fuel inlet temperature71°C
TemperatureMaximum jacket water outlet temp104 (220)°C (°F)optional remote radiator cooling
TemperatureMaximum jacket water outlet temp (remote radiator)104°Cstandby
TorqueCircuit breaker terminal tightening torque (AWG 1/0...750 kcmil)548.75 Lbf.In (62 N.m)Lbf.In0.08…0.62 in² (50…400 mm²)
VoltageRandom voltage variation± 0.5%
VoltageStandard temperature rise150°CStandby at 40 °C ambient
VoltageVoltage regulation, no load to full load± 0.5%

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
FuelASTM D975 No. 2-DASTM D975 No. 2-DCetane number: 40-50. 300-500 ppm Sulfur.
FuelASTM D975 No. 2-D, 300-500 ppm SulfurASTM D975Cetane number: 40-50. Reference conditions: air inlet temperature 25 °C (77 °F), fuel inlet temperature 40 °C (104 °F)
FuelDiesel

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

10
CodeNameMeaningSeverityAction
27Low AC voltage shutdownVoltage on any phase has dropped below a preset value. Adjustable over a range of 50-95% of reference voltage, time delay 2-20 seconds. Default value is 85% for 10 seconds. Function tracks reference voltage.ShutdownAdjustable 50-95% of reference voltage, time delay 2-20 seconds; default 85% for 10 seconds.
32Reverse power shutdownReverse power detected.ShutdownAdjustment range 5-20% of standby kW rating, delay 1-15 seconds; default 10%, 3 seconds.
40Reverse Var shutdownShutdown level is adjustable: 15-50% of rated Var output, delay 10-60 seconds. Default: 20%, 10 seconds.ShutdownAdjustable 15-50% of rated Var output, delay 10-60 seconds; default 20%, 10 seconds.
46Negative sequence overcurrent warningProtects the generator from damage due to excessive imbalances in the three phase load currents and/or power factors.WarningControl protects generator from damage due to phase imbalance.
51Overcurrent warning/shutdownImplementation of the thermal damage curve with instantaneous trip level calculated based on current transformer ratio and application power rating.WarningAmpSentry protective relay action; see document R1053 time over current curve.
51GGround fault overcurrentDetects a ground fault via external ground fault relay contact input or measured ground current from external CT.WarningTime delays and thresholds adjustable via InPower or HMI.
59High AC voltage shutdownOutput voltage on any phase exceeds preset values; trip time inversely proportional to amount above threshold.ShutdownAdjustable 105-125% of nominal voltage, time delay 0.1-10 seconds; default 110% for 10 seconds.
81 uUnder frequency shutdownGenset output frequency cannot be maintained. Settings adjustable 2-10 Hz below reference governor set point, 5-20 second time delay. Default 6 Hz, 10 seconds.Shutdown
81oOver frequency shutdown/warningGenset operating at a potentially damaging frequency level. Adjustable 2-10 Hz above nominal governor set point, 1-20 second time delay. Default 6 Hz, 20 seconds, disabled.WarningAdjustable 2-10 Hz above nominal governor set point, 1-20 second delay; default 6 Hz, 20 seconds, disabled.
81uUnder frequency shutdownGenset output frequency cannot be maintained. Settings are adjustable from 2-10 Hz below reference governor set point, for a 5-20 second time delay. Default: 6 Hz, 10 seconds.ShutdownAdjustable 2-10 Hz below reference governor set point, 5-20 second delay; default 6 Hz, 10 seconds.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

3
Trip Unit Operation Verification diagnostic

Tools: Trip unit test kit

  1. Connect a test kit to the trip unit test plug receptacle.
  2. Perform verification tests per instructions shipped with the test kit to verify trip unit functions.
Battery replacement / battery rack installation maintenance
  1. Isolate DC supply before working on battery connections.
  2. Install battery rack with hold-down, floor standing.
  3. Install battery with minimum 2200 amps capacity at -18 °C to 0 °C.
  4. Verify 24 volt negative ground connection.
Trip Unit Switch Adjustment operation

⚠ Wait a minimum of 15 minutes after circuit breaker trips before resetting to allow thermal imaging to reset completely to zero.

Tools: Wire seal MICROTUSEAL

  1. Open switch cover.
  2. Adjust the appropriate switches to desired values.
  3. Replace switch cover.
  4. Use wire seal MICROTUSEAL, if necessary, to provide tamper evidence.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
124703-phaseWye, 3-phaseWinding No. 87; Feature Code B567; ADS-521; Temp rise 105/80 C; Duty S/P; Max surge kVA 6038
12470-138003Wye, 3-phaseWinding no. 6062Temp rise 125/105/80 °C; ADS-521; feature code B448; max surge kVA 91
12470-138003-phaseWye, 3-phaseWinding No. 91; Feature Code B448; ADS-521; Temp rise 125/105/80 C; Duty S/P/C; Max surge kVA 6062
13200-138003-phaseWye, 3-phaseWinding No. 91; Feature Code B612; ADS-521; Temp rise 105/80 C; Duty S/P; Max surge kVA 6062
138003-phaseWye, 3-phaseWinding No. 91; Feature Code B610; ADS-521; Temp rise 80 C; Duty S; Max surge kVA 6833
220/38036 leads6Winding no. 13; 125°C rise rating 2004 kW / 2505 kVA; stator resistance L-L 0.00102 Ohms; rotor resistance 2.31 Ohms @22°C
240/41636 leads6Winding no. 13; 125°C rise rating 2004 kW / 2505 kVA; stator resistance L-L 0.00102 Ohms; rotor resistance 2.31 Ohms @22°C
254/44036 leads6Winding no. 312; 125°C rise rating 2000 kW / 2500 kVA; stator resistance L-L 0.00152 Ohms; rotor resistance 2.31 Ohms @22°C
277/48036 leads6Winding no. 312; 125°C rise rating 2080 kW / 2600 kVA; stator resistance L-L 0.00152 Ohms; rotor resistance 2.31 Ohms @22°C
277/4803Wye, 4 WireFeature code R002-2 Voltage-277/480, 3 Phase, Wye, 4 Wire
346/60036 leads6Winding no. 07; 125°C rise rating 2080 kW / 2600 kVA; stator resistance L-L 0.00220 Ohms; rotor resistance 2.31 Ohms @22°C
3803Wye, 3-phaseWinding no. 7327Temp rise 150/125/105 °C; ADS-335; feature code B595; max surge kVA 312
3803-phaseWye, 3-phaseWinding No. 13; Feature Code B595; ADS-515; Temp rise 150/125/105 C; Duty S/P/C; Max surge kVA 7327
41603Wye, 3-phaseWinding no. 6307Temp rise 125/105/80 °C; ADS-324; feature code B467; max surge kVA 51
41603-phaseWye, 3-phaseWinding No. 51; Feature Code B467; ADS-518; Temp rise 125/105/80 C; Duty S/P/C; Max surge kVA 6307
4403-phaseWye, 3-phaseWinding No. 312; Feature Code B663; ADS-334; Temp rise 125/105/80 C; Duty S/P/C; Max surge kVA 7361
4803Wye, 3-phaseWinding no. 7361Temp rise 125/105/80 °C; ADS-333; feature code B462; max surge kVA 312
4803-phaseWye, 3-phaseWinding No. 312; Feature Code B462; ADS-334; Temp rise 125/105/80 C; Duty S/P/C; Max surge kVA 7361
6003Wye, 3-phaseWinding no. 7361Temp rise 125/105/80 °C; ADS-333; feature code B465; max surge kVA 07
6003-phaseWye, 3-phaseWinding No. 07; Feature Code B465; ADS-334; Temp rise 125/105/80 C; Duty S/P/C; Max surge kVA 7361

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the oil capacity of the Cummins/Onan QSK60-G6 NR2?

The Cummins/Onan QSK60-G6 NR2 engine has an oil capacity of 334.0 liters.

What is the displacement of the Cummins/Onan QSK60-G6 NR2?

The Cummins/Onan QSK60-G6 NR2 has a displacement of 60.2 liters with 16 cylinders.

Which generators use the Cummins/Onan QSK60-G6 NR2 engine?

The Cummins/Onan QSK60-G6 NR2 powers 6 generator set(s), including Cummins/Onan 1750DQKAA, Cummins/Onan 2000DQKAB, Cummins/Onan DQKAA, Cummins/Onan DQKAB, Cummins/Onan DQKAD.

What is a common problem with the Cummins/Onan QSK60-G6 NR2 engine?

A commonly reported issue on generators using the Cummins/Onan QSK60-G6 NR2 is: Emergency stop. Fix: Annunciated whenever either emergency stop signal is received from an external switch..