HomeControllersH-100

H-100 Controller

The H-100 is a generator-set controller. It is used on generator sets from Generac and Mitsubishi, including the QT 130, QT025, QT045 and QT055A.

45
Generator sets
2
Brands
10–300 kW
Power range
2
Fuel types

Troubleshooting

17

Fault codes

CodeMeaningRemedy
000149Risk of poisoning
000165aRisk of overheating
000182aEquipment damage
001063CAUTION Figure 4-1. Gearbox Oil Servicing Points
H01Low Coolant LevelAdd coolant to the proper level.
H02High Coolant TemperatureReduce load or allow engine to cool.
H03Low Engine Oil PressureCheck and add oil if necessary, or replace oil filter.
H04Overspeed ShutdownReduce load immediately to prevent engine damage.
H05Overcrank ShutdownCheck fuel system and ignition components.
H06RPM Sensor Loss ShutdownCheck RPM sensor connections and replace if necessary.
H07Low Fuel Pressure WarningCheck fuel system for leaks or blockages.

Symptoms & remedies

SymptomCauseRemedy
AUTO/OFF/MANUAL Switch at OFF, engine continues to run.Defective AUTO/OFF/MANUAL switch; Open/disconnected wire #15A between AUTO/OFF/MANUAL switch and Control Module circuit board; Defective Control Module circuit board1. Replace switch; 2. Reconnect/close wire; 3. Replace board
Engine cranks but won't start.Out of fuel; Fuel solenoid (FS) is defective; Open Wire #14A from Engine Control circuit board; Spark plugs defective; Door on tank not closed1. Replenish fuel; 2. Replace solenoid; 3. Reconnect wire; 4. Clean, regap or replace plugs; 5. Close door on tank
Engine starts hard, runs rough.Flame arrestor (air cleaner) plugged or damaged; Plugged fuel line; Defective spark plugs; Fuel pressure incorrect1. Clean or replace as needed; 2. Unclog fuel line; 3. Clean, regap or replace plugs; 4. Confirm fuel pressure to regulator is as recommended in SPECIFICATIONS
Engine starts then shuts down.Engine oil level is low; Engine is overheated; Defective Low Oil Pressure Switch; Defective Coolant Temperature Switch; Defective Control Module circuit board; Defective Low Coolant Level Switch1. Check oil and add oil as needed; 2. Check cooling system for leaks; 3. Replace switch; 4. Replace switch; 5. Replace board; 6. Replace Switch
Engine won’t crank.15 amp fuse blown; Loose or corroded or defective battery cables; Defective starter contactor; Defective starter motor; Dead or Defective Battery1. Replace fuse; 2. Tighten, clean or replace battery cables as necessary; 3. Replace contactor; 4. Replace starter motor
No AC output from generator.Check main line circuit breaker; Check circuit breaker & fuses; Transfer switch set to NORMAL position; Generator internal failure; Thermal circuit breaker open1. Reset to ON or CLOSED; 2. Reset and replace, if necessary; 3. Set to GENERATOR position; 4. *Contact the nearest Authorized Dealer for assistance; 5. Auto-reset - Wait 5 min. and attempt restart

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.