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G-Flex Controller

The G-Flex is a generator-set controller. It is used on generator sets from Generac, including the 15 kW EcoGen.

2
Generator sets
Generac
Brand
15–15 kW
Power range
Bi-Fuel (NG/LP)
Fuel

Generator sets using this controller

2

Engines paired with this controller

2

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
1048VSCF Overload — Unit shuts down during operation.Alternator, AVR or wiring is damaged.Contact servicing dealer.
1048VSCF Overload — Unit shuts down during operation. LED redAlternator, AVR or wiring is damagedContact servicing dealer.
1049VSCF Overload — Unit shuts down during operation.Generator output is shorted or severely overloaded.Identify and clear the overload, and then restart.
1049VSCF Overload — Unit shuts down during operation. LED redGenerator output is shorted or severely overloadedIdentify and clear the overload, and then restart.
1051VSCF High Battery — Yellow LED illuminated in any stateVoltage supply to the AVR is highIf an external battery charger is in use, contact installing dealer to correct installation. If an external battery charger is NOT in use, contact servicing dealer.
1051VSCF High Battery — Yellow LED illuminated in any state.Voltage supply to the AVR is high.If an external battery charger is in use, contact installing dealer to correct installation. If an external battery charger is NOT in use, contact servicing dealer.
1052VSCF DC Overvoltage — Unit shuts down during operation.The generator was temporarily overloaded; The output was temporarily shorted.Try to restart the unit.
1052VSCF DC Overvoltage — Unit shuts down during operation. LED redThe generator was temporarily overloaded; The output was temporarily shortedTry to restart the unit.
1053VSCF Gate Fault — Unit shuts down during operation or starting.AVR is damaged.Contact servicing dealer.
1053VSCF Gate Fault — Unit shuts down during operation or starting. LED redAVR is damagedContact servicing dealer.
1055VSCF Phase Error — Unit shuts down during starting.An incorrect voltage and frequency has been detected during starting. Probable causes are: Alternator damage. Contact servicing dealer.; Generator has started into a severe load. Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit again.; The engine may not be reaching its prescribed speed. Proceed as follows: Verify stepper motor is moving and linkage is free. Verify stepper motor is plugged in. Verify gas pressure is within specified limits.
1055VSCF Phase Error — Unit shuts down during starting. LED redAn incorrect voltage and frequency has been detected during starting. Alternator damage. Contact servicing dealer; Generator has started into a severe load. Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit again; The engine may not be reaching its prescribed speedContact servicing dealer; Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit again; Verify stepper motor is moving and linkage is free; Verify stepper motor is plugged in; Verify gas pressure is within specified limits
1055 VSCF Phase ErrorUnit shuts down during starting.Check the LEDs/Screen for alarms. An incorrect voltage and frequency has been detected during starting. Probable causes are: 1) Alternator damage. Contact servicing dealer. 2) Generator has started into a severe load. Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit again. 3) The engine may not be reaching its prescribed speed. Proceed as follows: • Verify stepper motor is moving and linkage is free. • Verify stepper motor is plugged in. • Verify gas pressure is within specified limits.
1056VSCF Undervoltage — Unit shuts down during operation or starting.The generator output voltage is too low. Probable causes are: The load is too large. Remove load and attempt to restart unit.; Alternator or AVR damage. Contact servicing dealer.
1056VSCF Undervoltage — Unit shuts down during operation or starting. LED redThe generator output voltage is too low. The load is too large. Remove load and attempt to restart unit; Alternator or AVR damage. Contact servicing dealerRemove load and attempt to restart unit; Contact servicing dealer
1057VSCF Overvoltage — Unit shuts down during operation or starting.The generator has been overloaded. Remove load and attempt to restart unit.; Generator has started into a severe load. Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit again.
1057VSCF Overvoltage — Unit shuts down during operation or starting. LED redThe generator has been overloaded. Remove load and attempt to restart unit; Generator has started into a severe load. Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit againRemove load and attempt to restart unit; Manually operate generator breaker and try to restart unit. If problem persists, remove load and attempt to restart unit again
1058VSCF DC Undervoltage — Unit shuts down during operation or starting.The DPE winding supplies this voltage. Alternator damage.Contact servicing dealer.
1058VSCF DC Undervoltage — Unit shuts down during operation or starting. LED redThe DPE winding supplies this voltage. Alternator damage. Contact servicing dealerContact servicing dealer.
1059VSCF Field Loss — Unit shuts down during starting.Unit detects no output voltage while starting. Alternator damage.Contact servicing dealer.
1059VSCF Field Loss — Unit shuts down during starting. LED redUnit detects no output voltage while starting. Alternator damage. Contact servicing dealerContact servicing dealer.
1061VSCF Field Loss — Unit shuts down during operation.Unit detects loss of output voltage while running. Alternator damage.Contact servicing dealer.
1061VSCF Field Loss — Unit shuts down during operation. LED redUnit detects loss of output voltage while running. Alternator damage. Contact servicing dealerContact servicing dealer.
1061 VSCF Field LossUnit shuts down during operation.Check the LEDs/Screen for alarms. Unit detects loss of output voltage while running. Probable causes are: 1) Alternator damage. Contact servicing dealer.
1065Overfrequency — Unit shuts down during operation.Overload. Remove load and attempt to restart unit.; RPM sensor has failed. Contact servicing dealer.; Stepper motor problem. Contact servicing dealer.
1065Overfrequency — Unit shuts down during operation. LED redOverload. Remove load and attempt to restart unit; RPM sensor has failed. Contact servicing dealer; Stepper motor problem. Contact servicing dealerRemove load and attempt to restart unit; Contact servicing dealer
1066VSCF Speed mismatch — Unit shuts down during Operation or starting.Fuel problem (pressure loss). Check fuel supply and attempt to restart unit.; Large overload. Remove load and attempt to restart unit.; Throttle or engine problem. Contact servicing dealer.
1066VSCF Speed mismatch — Unit shuts down during Operation or starting. LED redFuel problem (pressure loss). Check fuel supply and attempt to restart unit; Large overload. Remove load and attempt to restart unit; Throttle or engine problem. Contact servicing dealerCheck fuel supply and attempt to restart unit; Remove load and attempt to restart unit; Contact servicing dealer
BATTERY PROBLEMYellow LED illuminated in any stateCheck the screen for additional informationContact an IASD.
BATTERY PROBLEMYellow LED illuminated in any state.Check screen for additional information.Contact servicing dealer.
CHARGER WARNINGYellow LED illuminated in any stateCheck the screen for additional informationContact an IASD.
CHARGER WARNINGYellow LED illuminated in any state.Check screen for additional information.Contact servicing dealer
FUSE PROBLEMUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Check ATO 7.5 Amp fuse. Replace with same type fuse if bad. Contact servicing dealer if fuse is good.
FUSE PROBLEMUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsCheck the 7.5 amp fuse. If it is blown, replace it with an ATO 7.5 amp fuse. If the fuse is intact, contact an IASD.
HIGH TEMPERATUREUnit shuts down during operation — LED redCheck the LEDs / screen for alarmsCheck ventilation around the generator, intake, exhaust, and rear of generator. If no obstructions are present, contact an IASD.
HIGH TEMPERATUREUnit shuts down during operation.Check the LEDs/Screen for alarms.Check ventilation around the intake, exhaust and rear of generator. Contact serving dealer if no obstruction is found.
INSPECT BATTERYYellow LED illuminated in any stateCheck the screen for additional informationInspect battery. Press ENTER to clear.
INSPECT BATTERYYellow LED illuminated in any state.Check screen for additional information.Inspect battery. Press ENTER to clear.
LOW BATTERYYellow LED illuminated in any stateCheck the screen for additional informationClear alarm. Using the control panel, check the battery by navigating to the BATTERY MENU option from the MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace the battery.
LOW BATTERYYellow LED illuminated in any state.Check screen for additional information.Clear alarm. Navigate to the BATTERY MENU on the control pad LCD. Contact servicing dealer if battery is GOOD. Replace battery If CHECK BATTERY is displayed.
LOW OIL PRESSUREUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Check oil level. Add oil per Owner’s Manual. Contact servicing dealer if oil level is correct.
LOW OIL PRESSUREUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsCheck oil level and add oil as needed. If oil level is correct, contact an IASD.
LOW VOLTS REMOVE LOADUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Clear alarm and remove household loads from the generator. Set back to AUTO and restart.
LOW VOLTS REMOVE LOADUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsClear alarm and remove household loads from the generator. Put in AUTO and restart.
MISWIREUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Contact servicing dealer.
MISWIREUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsContact an IASD.
NOT ACTIVATEDUnit will not start in AUTO with 2-wire start signal.See if screen says unit not activated.Refer to activation section in Owner’s Manual.
NOT ACTIVATEDUnit will not start in AUTO with remote start signal — LED noneCheck if screen says unit not activatedRefer to “Activation” in installation manual.
OVERCRANKUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Check fuel line shutoff valve is in the ON position. Clear alarm. Attempt to start the unit in MANUAL. If it does not start or starts and runs rough, contact servicing dealer.
OVERCRANKUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsCheck fuel line shutoff valve is ON. Clear alarm. Start the unit in MANUAL. If it does not start, or starts and runs rough, contact an IASD.
OVERLOAD REMOVE LOADUnit shuts down during operation — LED redCheck the LEDs / screen for alarmsClear alarm and remove household loads from the generator. Put in AUTO and restart.
OVERLOAD REMOVE LOADUnit shuts down during operation.Check the LEDs/Screen for alarms.Clear alarm and remove household loads from the generator. Put back in AUTO and restart.
OVERSPEEDUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Contact servicing dealer.
OVERSPEEDUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsContact an IASD.
OVERVOLTAGEUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Contact servicing dealer.
OVERVOLTAGEUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsContact an IASD.
RPM SENSE LOSSUnit was running and shut down, attempts to restart — LED redCheck the LEDs / screen for alarmsClear alarm and remove household loads from the generator. Put into AUTO and restart. If generator does not start, contact an IASD.
RPM SENSE LOSSUnit was running and shuts down, attempts to restart.Check the LEDs/Screen for alarms.Clear alarm and remove household loads from the generator. Put back in AUTO and restart. If problem returns, contact servicing dealer to investigate possible fuel issue.
RPM SENSE LOSSUnit will not start in AUTO with 2-wire start signal.Check the LEDs/Screen for alarms.Clear alarm. Navigate to the BATTERY MENU on the control pad LCD. Contact servicing dealer if battery is GOOD. Replace battery If CHECK BATTERY is displayed.
RPM SENSE LOSSUnit will not start in AUTO with remote start signal — LED redCheck the LEDs / screen for alarmsClear alarm. Using the control panel, check the battery by navigating to the BATTERY MENU option from the MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace the battery.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.