The DSE 8610 is a generator-set controller. It is used on generator sets from Generac, Himoinsa and Hipower, including the MCG1000MT2, HPCW-510 T5 and HRMW 1150 T6.
| Digital inputs | 11 configurable inputs, Contact between terminal and ground, Low level threshold 2.1V minimum, High level threshold 6.6V maximum, Maximum input voltage +50V DC with respect to plant supply negative, Minimum input voltage -24V DC with respect to plant supply negative, Contact wetting current 7mA typical, Open circuit voltage 12V typical |
|---|---|
| Analog inputs | Oil Pressure: Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied, Arrangement Differential resistance measurement input, Measurement current 15mA, Full scale 240, Over range / fail 270, Resolution 0.1 Bar (1-2 PSI), Accuracy ±2% of full scale resistance (±4.8) excluding transducer error, Max common mode voltage ±2V, Display range 13.7 bar (0-200 |
| Protections | Overload Measurement: 3 x Nominal Range setting, Absolute maximum overload 50A for 1 second |
| Symptom |
|---|
| HIGH CURRENT WARNING ALARM |
| ELECTRICAL TRIPS |
| HIGH CURRENT SHUTDOWN / ELECTRICAL TRIP ALARM |
| SHORT CIRCUIT AND EARTH FAULT SHUTDOWN / ELECTRICAL TRIP ALARM |
| ROCOF / VECTOR SHIFT |
| 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT |
| 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT |
| 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING |
Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Extracted directly from this controller's manual.
Used across brands: Generac, Himoinsa, Hipower
| Symptom | Cause | Remedy |
|---|---|---|
| Electrical Shock When Frame Is Touched | Static charge Grounded armature or field coil. | Ground unit frame at local reference ground. Contact Generac Mobile Products Technical Service. |
| Engine Cranks But Will Not Start | Refer to engine manual or contact Generac Mobile Products Technical Service. | |
| Engine Overheats | Refer to engine manual or contact Generac Mobile Products Technical Service. | |
| Engine Starts But Will Not Run Smoothly | Refer to engine manual or contact Generac Mobile Products Technical Service. | |
| Engine Will Not Crank (Electric Start) | Refer to engine manual or contact Generac Mobile Products Technical Service. | |
| High Coolant Temperature Shutdown | Low coolant level Blockage in radiator Leakage in coolant hoses, engine block, or water pump | Add coolant if needed. Allow engine to cool, then check coolant level in radiator. Restart engine and check coolant temperature (on controller). Stop engine immediately if coolant temperature is 210°F (99°C) or more. Check radiator shroud and ducting for blockage and remove any foreign matter. Inspect for visible leaks. Check tension of water pump serpentine drive belt. Remove load on generator and restart engine. Check coolant temperature and shut engine down immediately if it starts to overheat. Refer to the engine operator’s manual for additional information on engine overheating. |
| High Output Voltage | Excessive speed | Verify engine RPM. Check AVR adjustment. |
| Low Coolant Level Shutdown | Low coolant level Coolant hoses leaking Engine block or water pump leaking | Allow engine to cool, then check coolant level in radiator. Add coolant, if needed. Inspect hoses for leaks. Repair or replace as necessary. Visually inspect for leaks. Check engine oil to verify no coolant has mixed with the oil (oil will appear milky). Refer to engine operator’s manual for additional information. |
| Low Fuel Level Shut-down | Low fuel level Unit not level Fuel tank leaking Damaged fuel sender or wiring | Check fuel level in LCD window of controller. Confirm that unit is sitting level to ensure an accurate reading. Check tank for leaks. Check for continuity between sender and engine controller. (Refer to DC wiring diagram.) |
| Low Oil Pressure Shut-down | Low oil level Oil leaking from engine Oil pressure sender | Check oil level on dipstick. Add oil, if needed. Visually inspect the engine for leaks. Restart unit and verify loss of pressure. Shut down immediately if pressure does not reach 5 psi (34 kPa) within five seconds. Refer to engine operator’s manual to identify corrective action. |
| Low Output Voltage | Incorrect speed | Verify engine RPM. Check AVR adjustment. |
| Mechanical Noise | Internal failure of alternator Loose flexplate Engine fan or belts issues | Contact Generac Mobile Products Technical Service. Tighten flexplate to flywheel and alternator shaft. |
| No Output Voltage | Circuit breaker tripped or failed Internal failure of alternator | Reset or replace circuit breaker. Check electrical connections. |
| Overcrank Shutdown | Fuel level low Check fuel level in tank. Check fuel pump operation. Check air filter for blockage. | Refer to engine operator’s manual for additional information. |
| Overspeed or Under-speed Shutdown | Frequency setting incorrect | Disconnect all loads and restart unit. Read frequency (Hz) in the LCD window on controller. Frequency should read 60 Hz. If frequency is above 60 Hz, engine speed will need to be adjusted. Refer to the engine operator’s manual for throttle adjustment information. |
Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.