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Power Solutions International 10L Turbo — Disassembly steps of turbocharger system

Repair & overhaul

For the Power Solutions International 10L Turbo, from the Power Solutions International service manual.

Applies to: Power Solutions International 10L & 10L Turbo engine

Procedure

  1. Loosen hexagon bolt of pipe clamp, take away bolt
  2. Remove inner hexagon screw, retaining washer, oil inlet pipe gasket and oil inlet pipe
  3. Loosen oil return pipe bolt, remove oil return pipe, seal washer, retaining washer and return pipe
  4. Loosen hollow bolt of turbocharger, exhaust gas pipe and oil cooler; remove seal washer and water pipe
  5. Loosen hexagon bolt of turbocharger; remove turbocharger, stud and gasket
  6. Loosen hexagon bolt of block; remove block, turbocharger gasket and stud

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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