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Power Solutions International 10L Turbo — Disassembly steps of cylinder head

Repair & overhaul

For the Power Solutions International 10L Turbo, from the Power Solutions International service manual.

Applies to: Power Solutions International 10L & 10L Turbo engine

Before you start

  • Valve stem sealing sleeve cannot be reused once removed

Procedure

  1. Remove the two ring bolts
  2. Loosen cylinder head auxiliary bolt nuts and take down the clamping block
  3. Loosen cylinder head main bolts
  4. Loosen ignition winding clamp plate bolt, remove ignition winding bush and O seal ring
  5. Place cylinder head on paperboard
  6. Disassemble the cylinder head gasket
  7. Remove cylinder head auxiliary bolts if replacing
  8. Remove valve train
  9. Remove valve stem sealing sleeve

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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