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Power Solutions International 10L Turbo — Assembly steps of signal generator

Repair & overhaul · Ignition system

For the Power Solutions International 10L Turbo, from the Power Solutions International service manual.

Applies to: Power Solutions International 10L & 10L Turbo engine

Procedure

  1. Assemble timing gear onto signal generator, fasten with M22 hexagon bolts
  2. Assemble O-ring into the signal generator
  3. Assemble speed sensor into signal generator, fasten with M6 hexagon bolts
  4. Screw double-headed stud into timing gear housing, assemble signal generator, fasten with M10 bolt
  5. Adjust crankshaft to TDC (1# cylinder compression stroke), tighten connecting bolts between pump gear and signal generator
  6. Assemble cover, fasten with M6 hexagon bolt

Specs & values

  • M22 hexagon bolts: (290-310) Nm
  • M6 speed sensor bolts: (8-10) Nm
  • M10 bolt: (39-46) Nm
  • M6 cover bolt: (8-10) Nm

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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