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Power Solutions International 10L Turbo — Assembly steps of flywheel and ring gear

Repair & overhaul

For the Power Solutions International 10L Turbo, from the Power Solutions International service manual.

Applies to: Power Solutions International 10L & 10L Turbo engine

Before you start

  • If prescribed torque not reached, replace bolt with new one; bolt can be used twice

Procedure

  1. Bolt the flywheel ring gear together with the flywheel
  2. Knock straight pin into rear end of crankshaft into position
  3. Insert guide bar into crankshaft threaded hole, install flywheel, pretighten bolts diagonally
  4. Tighten the flywheel bolts per specification

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Flywheel bolt specification: M14 (9 PCS)
  • Hand tightening: 60Nm then 90°±5° twice to 230Nm~280Nm
  • Auto-wrench tightening: 60Nm then 160°+5° to 230Nm~300Nm

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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