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Northern Lights M864 — SP13. Injection Pump Removal and Installation

Repair & overhaul · Fuel injection pump

For the Northern Lights M864, from the Northern Lights owner's manual.

Applies to: Northern Lights M864

Before you start

  • Never steam clean or pour cold water on an injection pump while the engine is running or the pump is warm.
  • Engine warranties become null and void if injection pump seals are broken by unauthorized persons.

Procedure

  1. Clean the injection pump, hoses, and surrounding area with cleaning solvent or steam cleaner.
  2. Remove injection lines from pump and injectors as an assembly; cover all ends.
  3. Remove the plug from the timing case cover and mark the injection pump gear; do not rotate crankshaft after marking.
  4. Remove the 4 mounting nuts (one on back, three on front).
  5. Take pump to Northern Lights dealer or injection repair station for testing and service.
  6. To install, reverse the removal process; ensure the mark on the gear shows through the plug hole.
  7. Torque mounting bolts to 12-18 ft/lbs (1.7-2.5 k/gm).

Tools required

  • Indelible marker Amazon
  • Cleaning solvent or steam cleaner Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Full service-parts list: Northern Lights M864 →

Source: Northern Lights owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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