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Northern Lights M864 / OM864W — Valve Clearance Adjustment

Adjustments · Valve train

For the Northern Lights M864 / OM864W, from the Northern Lights operator's manual.

Applies to: Northern Lights M864

Before you start

  • Always disconnect the battery ground strap before making adjustments.

Procedure

  1. Readjust valve clearance after first 50 hours; adjust every 750 hours thereafter.
  2. Warm up engine to 167° F - 185° F (75° C - 85° C); shut off fuel and battery.
  3. Rotate crankshaft clockwise to set cylinder No. 1 to top dead center (TDC).
  4. Measure the valve clearance for each valve; standard clearance hot: intake 0.007 - 0.009 in. (0.18 - 0.22 mm), exhaust 0.013 - 0.015 in. (0.33 - 0.37 mm).
  5. Loosen the lock nut on the adjustment screw, insert a feeler gauge between rocker arm and valve stem cap.
  6. Adjust until the feeler gauge slides with slight drag; tighten the lock nut and recheck clearance.
  7. Rotate the crankshaft clockwise one full turn to set cylinder No. 4 to TDC and adjust the remaining valves.
  8. Replace the rocker arm cover.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake 0.007 - 0.009 in. (0.18 - 0.22 mm) hot
  • Exhaust 0.013 - 0.015 in. (0.33 - 0.37 mm) hot
  • Engine temperature 167° F - 185° F (75° C - 85° C)

Full service-parts list: Northern Lights M864 →

Source: Northern Lights operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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