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Northern Lights — Injector Removal (SP-10)

Repair & overhaul · Fuel injectors

From a Northern Lights owner's manual covering: 844DW3, 844LW3, M20CRW3, M844DW3, M844LW3, M844W3. Check it applies to your exact model before use.

Applies to: Northern Lights M20CRW3, Northern Lights M844DW3, Northern Lights M844LW3, Northern Lights M844W3, Northern Lights 844L engine

Before you start

  • Do not use pry bars to remove injectors from cylinder head.
  • Escaping diesel fuel under pressure can penetrate the skin.

Procedure

  1. Clean loose dirt from around injectors and fuel lines.
  2. Relieve high pressure in fuel lines by loosening delivery line flare nuts at each injector.
  3. Remove delivery lines as an assembly from injectors and injection pump; cover ends.
  4. Remove return line retaining bolts and remove return line.
  5. Unscrew and remove the injectors.
  6. Discard copper sealing washers; cover holes to prevent debris entering cylinders.

Full service-parts list: Northern Lights M20CRW3 →, Northern Lights M844DW3 →, Northern Lights M844LW3 →, Northern Lights M844W3 →

Source: Northern Lights owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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