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Northern Lights — Bleeding the Fuel System

Maintenance

From a Northern Lights owner's manual covering: L439, L668, M40C, M439, M445, M65C, M668, M99C. Check it applies to your exact model before use.

Applies to: Northern Lights M668

Before you start

  • Escaping diesel fuel under pressure can penetrate the skin; use cardboard or wood, not hands, to search for leaks.
  • Always use a backup wrench when loosening or tightening fuel lines.

Procedure

  1. Loosen bleed plug on the fuel filter cartridge.
  2. Operate primer pump lever on fuel transfer pump until most air bubbles expelled.
  3. Tighten bleed plug.
  4. If engine will not start, loosen fuel supply pipe at pump and prime until fuel free of air.
  5. Retighten fuel supply line to 22 ft. lb. (30 N·m).
  6. If still no start, loosen fuel line at injection nozzle, crank engine until fuel without air flows, tighten to 20 foot lb. (27 N·m).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Fuel supply line 22 ft. lb. (30 N·m)
  • Nozzle line connection 20 foot lb. (27 N·m)

Full service-parts list: Northern Lights M668 →

Source: Northern Lights owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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